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  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #46
    Originally posted by UrS4boy
    The good news: Yay!! It runs and boosts!!

    The bad news: We don't know what the issue is/was. Injector wires, plugs or bad ground. Oh well. It runs.
    I'm pretty certain it was the injector plugs, as std they have a cartridge that holds the pins in place, that should look like this



    Two of mine were brittle and broken and looked like this





    This was allowing the pins to move around at possibly not connect to the injector correctly. The new plugs I used are a one piece design and don't have this pink insert



    I'm tempted to put the other plugs back in to proove this but then again I just want to drive it now!
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer

    Comment

    • UrS4boy
      S2Forum Obsessed
      • Feb 2006
      • 11859
      • Country: Canada

      #47
      Originally posted by AndyP
      I'm pretty certain it was the injector plugs, as std they have a cartridge that holds the pins in place, that should look like this (photos)
      This was allowing the pins to move around at possibly not connect to the injector correctly. The new plugs I used are a one piece design and don't have this pink insert
      I'm tempted to put the other plugs back in to proove this but then again I just want to drive it now!
      There, now we learned something. I am stealing your photos Andy (credit to you) and adding them to my injector post. (Thanks).

      Dave F.
      RS2'd 93 UrS4 5 spd sedan
      94 UrS4 V8 6 spd manual avant

      Comment

      • AndyP
        S2Forum Zealot
        • Feb 2004
        • 6049
        • Country: England

        #48
        Originally posted by UrS4boy
        There, now we learned something. I am stealing your photos Andy (credit to you) and adding them to my injector post. (Thanks).

        Dave F.
        No problem, steal away
        sigpic
        1991 Audi S2 3B - 2.5 Stroker engine
        1997 A6 2.5TDi quattro avant - C4
        1976 RD250E / 350LC cafe racer

        Comment

        • Tonks4x4
          Retired OG Mod
          • Nov 2005
          • 3062
          • Country: United Kingdom

          #49
          You forgot to mention blowing the dust off the wastegate cap!!!!!

          and giving it a wipe with an oily rag.

          I am sure it was this that cured everything.....
          Audi Nut!!!

          Comment

          • UrS4boy
            S2Forum Obsessed
            • Feb 2006
            • 11859
            • Country: Canada

            #50
            Andy: Was the PN of the new one-piece two-pin connector still 443906232 (Item 11 in the diagram below) or do they have a new PN for the one-piece connector?

            RS2'd 93 UrS4 5 spd sedan
            94 UrS4 V8 6 spd manual avant

            Comment

            • UrS4boy
              S2Forum Obsessed
              • Feb 2006
              • 11859
              • Country: Canada

              #51
              Early (draft) version of an injector connector issue post

              I will update this as needed (e.g. PN for the one-piece connector).

              Thanks Andy for finding this issue and posting up the photos.

              The Audi Enthusiast website. Forums for all Audis including A4, S4, A5, S5, A6, S6, allroad, A8, S8, TT, R8, Q5, Q7, 4000, 100, 200, v6, v8, vintage, local forums
              RS2'd 93 UrS4 5 spd sedan
              94 UrS4 V8 6 spd manual avant

              Comment

              • Error404
                Super Moderator
                • Mar 2007
                • 19789
                • Country: United Kingdom

                #52
                You can buy the single piece two pin connector aftermarket, it is generic 2 pin female Junior Power Timer connector
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

                Comment

                • Tonks4x4
                  Retired OG Mod
                  • Nov 2005
                  • 3062
                  • Country: United Kingdom

                  #53
                  Get them from here....

                  Audi Nut!!!

                  Comment

                  • 4WheelDrifter
                    S2Forum Zealot
                    • Oct 2004
                    • 5773
                    • Country: Devon

                    #54
                    Andy, shame on you for not isolating the problem.
                    I bet it was the earth. Then again, it could've been Tonks' oily rag. Now we'll never know for sure.

                    When the inner plastic broke up on my injector connector, I could tell which cylinder was not firing, as it was doing it from idle when I wiggled the cable.

                    I am glad you got it sorted, anyway
                    SS

                    Comment

                    • stocious
                      S2Forum Maniac
                      • Jul 2012
                      • 838
                      • Country: Ireland

                      #55
                      Glad you got it sorted!
                      1991 S2 3B Coupe, KW v1, solid sub frames, poly bushed, chipped, about 260 ish

                      Comment

                      • AndyP
                        S2Forum Zealot
                        • Feb 2004
                        • 6049
                        • Country: England

                        #56
                        I didn't get the plugs from Audi so I can't confirm the part number. I got them from ADI at Castle Combe a couple of years ago. There was a guy at the Autojumbe had a box full of them, it was the end of the day and he said for £5 I could have as many as I wanted! I knew they'd come in handy one day
                        sigpic
                        1991 Audi S2 3B - 2.5 Stroker engine
                        1997 A6 2.5TDi quattro avant - C4
                        1976 RD250E / 350LC cafe racer

                        Comment

                        • europeanme
                          S2Forum Possessed
                          • Oct 2005
                          • 3817
                          • Country: United Kingdom

                          #57
                          nice one Andy, I know you've been chasing this for a while now....

                          now will you take me out for a ride...

                          Comment

                          • AndyP
                            S2Forum Zealot
                            • Feb 2004
                            • 6049
                            • Country: England

                            #58
                            Originally posted by europeanme
                            nice one Andy, I know you've been chasing this for a while now....

                            now will you take me out for a ride...
                            Any time! I'll be in touch and we'll sort something out
                            sigpic
                            1991 Audi S2 3B - 2.5 Stroker engine
                            1997 A6 2.5TDi quattro avant - C4
                            1976 RD250E / 350LC cafe racer

                            Comment

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