diamond washer

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  • audinut
    S2Forum Fiend
    • Jul 2009
    • 2195
    • Country: United Kingdom

    #1

    diamond washer

    Hi guys , theres a post in wanted about the diamond coated washer between the pulleys

    i didnt notice it when i did my belt

    1. should i have noticed it?
    2. if it isnt there am i headed for catastrophe
    3.may it have been stuck to the front pulley ?
    NOT a car dealer! just an S2/RS2 enthusiast
  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #2
    It could have stuck to the pulley, I seem to remember that if it's missing the cambelt will 'walk' to the back of the cam pulley.
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer

    Comment

    • Greg_S
      Administrator
      • Jul 2003
      • 12430
      • Country: United Kingdom

      #3
      1. Its easy to miss if you arent aware of it. Many moons ago I did a cambelt change and forgot to change it without ill effect, however I would recommend changing it.
      2. Potentially as this is the part that ensures that the wood ruff key does have to take all of the torque
      3. Most likely, I had to remove the 4 bolts from the pulley to pop it out

      HTH
      Greg

      S2Forum.com Administrator & Webmaster

      '93 Coupe with a few tweeks

      Comment

      • Error404
        Super Moderator
        • Mar 2007
        • 19789
        • Country: United Kingdom

        #4
        So this goes between the sprocket and the crank nose?
        Panthero Coupé quattro 20vt
        Indigo ABY coupé
        Imola B6 S4 Avant

        Comment

        • Pat D
          S2Forum Maniac
          • Dec 2011
          • 748
          • Country: Australia

          #5
          3. Most likely, I had to remove the 4 bolts from the pulley to pop it out
          Same on mine.
          ABY S2 stroker (work in progress)

          B5 1.8T quattro

          B4 2.3 (decommissioned)

          Comment

          • macspring
            S2Forum Zealot
            • Mar 2005
            • 6371
            • Home: Ireland Current: Wallis & Futuna

            #6
            Any photos of said part, and where it goes ?

            Thanks.

            Comment

            • Pat D
              S2Forum Maniac
              • Dec 2011
              • 748
              • Country: Australia

              #7
              Sits loosely in there, you have to remove the belt gear to get to it.


              Attached Files
              ABY S2 stroker (work in progress)

              B5 1.8T quattro

              B4 2.3 (decommissioned)

              Comment

              • minim
                S2Forum Addict
                • Aug 2013
                • 201
                • Country: Norway

                #8
                Hope I'm not hijacking the thread now.. This is the one between the belt pulley for alternator/ac/servo and the pulley for the cambelt? Is it the same on the ADU engine and should it be replaced at every cam belt change?

                Comment

                • K Simmonds
                  S2Forum Zealot
                  • Dec 2007
                  • 7627
                  • Country: Wales

                  #9
                  I hope I'm right in thinking 3B's don't have this washer? Changed my cam belt last week and I'm 100% certain there's not one on my car.
                  1990 B3 2.0 80 quattro.
                  1992 C4 2.8 Avant quattro
                  1994 MTM RS2.
                  1998 B5 TDI quattro Sport.
                  2000 B5 TQS.

                  Comment

                  • sidrick
                    S2Forum Extremist
                    • Jan 2011
                    • 1342
                    • Country: Scotland

                    #10
                    Originally posted by K Simmonds
                    I hope I'm right in thinking 3B's don't have this washer? Changed my cam belt last week and I'm 100% certain there's not one on my car.
                    Ditto

                    Comment

                    • spink
                      S2Forum Freak
                      • Jul 2003
                      • 4382
                      • Country: England

                      #11
                      3bs dont have one,anyone who forgets to fit it on an aby or s6 will soon find out why its needed,btdt

                      Comment

                      • saltinot
                        S2Forum Extremist
                        • May 2004
                        • 1946

                        #12
                        After the bolt has been torqued to spec and you can't turn the pulley because it's binding on the front of the engine is a good indication that you need one.

                        Comment

                        • Error404
                          Super Moderator
                          • Mar 2007
                          • 19789
                          • Country: United Kingdom

                          #13
                          There definitely wasn't one on my AAN engine when I stripped it down. Is it just ABY/ADU?
                          Panthero Coupé quattro 20vt
                          Indigo ABY coupé
                          Imola B6 S4 Avant

                          Comment

                          • elaw
                            S2Forum Fanatic
                            • Jun 2012
                            • 62
                            • Country: United States

                            #14
                            There's a thread here: http://www.motorgeek.com/viewtopic.p...=damper+washer that explains it to some degree.

                            As I understand it on the AAN, earlier-production units had two different dampers, and later-production ones a third. In the parts system, the earlier dampers supersede to the late one. And the late one is the one that requires the washer. So if your engine is late-production or has had the damper replaced, it should have the washer, otherwise not.

                            Seemingly the way to tell is that when you put the cam pulley onto the "snout" on the damper, if the snout is almost in contact with the key on the pulley you don't need the washer. If it's about 2mm short of hitting the key, you need the washer.
                            Be alert! America needs more lerts.
                            Eric Law
                            '90 80Q with AAN and Megasquirt
                            '97 Saab 9000 Aero: mostly stock but ECU tweaks to add fastness
                            '86 4KTQ: R.I.P.

                            Comment

                            • diesel des
                              S2Forum Possessed
                              • Feb 2004
                              • 3896

                              #15
                              Interesting stuff as I'm building a stroker for my urs4 at the moment...

                              Sent from my GT-N7105 using Tapatalk 4

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