Head gasket issues lead me to finding this...

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  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #31
    Every 5 cyl block I have stripped you can clearly see the hone marks, even with a decent wear ridge at the top of the bores.

    Alex you need to get to the bottom of why the HG blew in the first place. On the old gasket you can see evidence of where it has blown on the fire ring Cyl 1, if you do not have flat head or deck surfaces it will just do it again. Worth getting it checked while its in bits
    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant

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    • Alex Rhys
      S2Forum Enthusiast
      • Feb 2013
      • 166
      • Country: Wales

      #32
      Im sending the head off this friday to South Wales Pistons to have a pressure test, skim and clean up. Also one of the exhaust manifold stud snapped off flush to the head so ill get them to sort that out too.

      As ive mentioned, the turbo water feed pipe had basically fallen apart too so that didnt help - on removing it it fell to pieces.

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      • Alex Rhys
        S2Forum Enthusiast
        • Feb 2013
        • 166
        • Country: Wales

        #33
        After a bit more reading ive found that the actual name is the turbo coolant return feed - this is the part that failed.

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        • Ross
          S2Forum Possessed
          • Aug 2005
          • 3399
          • Country: England

          #34
          Get the proper Audi hose or more ideally the Samco hose - not sure of the size, it was in the Samco coolant hose kit. I spent ages trying to get a good fitting hose, ended up with 12mm I think which still wasn't quite tight enough of a fit. That soon got manky and started leaking too.... Just checked it today (has the Samco hose on my RS2) looks fine after 7 years of use.
          AUDI - saving Dad's from minivans since 1994

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          • Alex Rhys
            S2Forum Enthusiast
            • Feb 2013
            • 166
            • Country: Wales

            #35
            I was thinking exactly this, something butch as a replacement. Samco surely will be man enough but I was also thinking of perhaps some sort of heat wrap because the heat under there seems to be regularly taking these pipes out.

            Also as ill be replacing every jubilee clip, is there a preferred brand? The cheapie Halfords kind just dont look up to the job.

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            • 220bhp
              S2Forum Fiend
              • Nov 2004
              • 2578
              • Home: United Kingdom

              #36
              You have already done most of the work taking the head of. Not much more work to take the block out and get it checked , and if need be get the deck skimmed. That way you will be sure. If you have been using sandpaper on the block that's not a good idea.You need to be very careful about cleanness.

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              • pasbogdan
                S2Forum Extremist
                • Sep 2009
                • 1160
                • Country: Romania

                #37
                Originally posted by bigdan
                I'm surprised to see such honing marks on the bore after 140k? has the engine had work done to it recently?
                You see honing marks even at 400k.But not at tdc.Take a closer look.The internal bore gauge is the only way to tell

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