looks like you've got this covered Dave....to be honest I wouldn't be too bothered about the first couple of threads as long as there aren't any burrs to damage the injector insert going into the manifold should be ok...
Damaged injector insert receiver threads
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I agree. Seems like you've fixed the worst of it.
As I said before you can use any 1.5mm pitch metric tap, for example a 12mm, as a scraper to restore the thread form.Comment
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Thanks to all who replied. I was just mad that I hadn't noticed the thread problem until I was installing the 5th new insert and that the deformed threads ate two of the plastic threads off the insert before I clued in. Fortunately, I had ordered 10 inserts (5 each from 2 different sources) and didn't have to use the damaged insert. I will keep it and the remaining 4 for future projects (ha).
The intake is back on the car with a new intake gasket. Should get it finished tomorrow.
RS2'd 93 UrS4 5 spd sedan
94 UrS4 V8 6 spd manual avantComment
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