Damaged injector insert receiver threads

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  • europeanme
    S2Forum Possessed
    • Oct 2005
    • 3817
    • Country: United Kingdom

    #16
    looks like you've got this covered Dave....to be honest I wouldn't be too bothered about the first couple of threads as long as there aren't any burrs to damage the injector insert going into the manifold should be ok...

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    • newsh
      S2Forum Obsessed
      • Aug 2003
      • 16226
      • Country: United Kingdom

      #17
      I agree. Seems like you've fixed the worst of it.

      As I said before you can use any 1.5mm pitch metric tap, for example a 12mm, as a scraper to restore the thread form.

      S2 Coupe 3B Project


      Ur quattro restoration

      S2 Avant

      Boost is the new rock and roll!
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      • UrS4boy
        S2Forum Obsessed
        • Feb 2006
        • 11859
        • Country: Canada

        #18
        Thanks to all who replied. I was just mad that I hadn't noticed the thread problem until I was installing the 5th new insert and that the deformed threads ate two of the plastic threads off the insert before I clued in. Fortunately, I had ordered 10 inserts (5 each from 2 different sources) and didn't have to use the damaged insert. I will keep it and the remaining 4 for future projects (ha).

        The intake is back on the car with a new intake gasket. Should get it finished tomorrow.

        RS2'd 93 UrS4 5 spd sedan
        94 UrS4 V8 6 spd manual avant

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