brake/steering fluid fault light

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  • audi660
    S2Forum Enthusiast
    • Jan 2005
    • 162
    • Country: South Africa

    #1

    brake/steering fluid fault light

    I've just finished rebuilding my motor but the brake/steering fluid check light stays on. Its the red circle with exclamation mark on the dash. All the fluid levels are fine and plugs are attached.
    I didn't have this problem before the rebuild
    [SIGPIC]1997 Ur-S6 SMS Revo S
  • mike74
    S2Forum Maniac
    • Apr 2014
    • 615
    • Country: Scotland

    #2
    Maybe the float/level sensor on the reservoir cap has stuck, BTDT. There should be a tiny plastic pin sticking out the top of the cap that's connected to the float. If this isn't visible it might be stuck in the 'down' position ie no fluid. Or the sensor itself has failed...

    Comment

    • audi660
      S2Forum Enthusiast
      • Jan 2005
      • 162
      • Country: South Africa

      #3
      That pin is fine. Where is the sensor located?
      [SIGPIC]1997 Ur-S6 SMS Revo S

      Comment

      • veneto rs2
        S2Forum Extremist
        • Jun 2006
        • 1022
        • Country: Veneto

        #4
        Also level sensor on brake fluid reservoir on top of master cylinder can be the culprit.
        The part is still available at Audi dealer also dead easy to slide it out and change
        http://www.audisportclub.com/

        http://www.s2forum.com/forum/vbgoogl...227295&zoom=16

        Comment

        • piotr
          S2Forum Extremist
          • Jul 2012
          • 1470
          • Home: Poland Current: England

          #5
          Mine was doing that.I disconnect both sensors(PAS and brake fluid)and the light went out.Connected back PAS ,light still out,connected back brake fluid level sensor light came back on.I replaced the sensor-happy days

          Comment

          • UrS4boy
            S2Forum Obsessed
            • Feb 2006
            • 11859
            • Country: Canada

            #6
            Originally posted by audi660
            That pin is fine. Where is the sensor located?
            Don't know why I am doing this. You should be using Ekaterina and learning where parts are yourself. But I am

            MC level sensor = http://audi.7zap.com/en/rdw/audi+a6+.../611-611010/#7

            PS/PB pump fluid reservoir info: http://audi.7zap.com/en/rdw/audi+a6+.../422-422045/#2

            Ekaterina use Tutorial from a few days ago: http://www.s2forum.com/forum/showthr...ight=Ekaterina

            RS2'd 93 UrS4 5 spd sedan
            94 UrS4 V8 6 spd manual avant

            Comment

            • audi660
              S2Forum Enthusiast
              • Jan 2005
              • 162
              • Country: South Africa

              #7
              Unplugged both sensors and the warning light still stays on. Is there another electrical plug that these sensors use or maybe a fuse somewhere?
              [SIGPIC]1997 Ur-S6 SMS Revo S

              Comment

              • Error404
                Super Moderator
                • Mar 2007
                • 19789
                • Country: United Kingdom

                #8
                This can be triggered by 3 sensors:

                PAS fluid level - (float switch in reservoir cap)
                Brake Fluid level - (level sensor on reservoir)
                Hydraulic pressure (pressure sensor on bottom of servo)

                They all work by pulling to ground. Therefore if you disconnect all the sensors, the light should go out and stay out.
                Then plug back the sensors one by one until you find the culprit.

                HTH
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

                Comment

                • A1QSHIP
                  S2Forum Maniac
                  • Aug 2004
                  • 975
                  • Country: United States

                  #9
                  Originally posted by Error404
                  This can be triggered by 3 sensors:

                  PAS fluid level - (float switch in reservoir cap)
                  Brake Fluid level - (level sensor on reservoir)
                  Hydraulic pressure (pressure sensor on bottom of servo)

                  They all work by pulling to ground. Therefore if you disconnect all the sensors, the light should go out and stay out.
                  Then plug back the sensors one by one until you find the culprit.

                  HTH

                  Had the pressure switch fail intermittently on my 7a Coupe.
                  HTH, Chris
                  "Nulla tenaci invia est via"

                  Comment

                  • audi660
                    S2Forum Enthusiast
                    • Jan 2005
                    • 162
                    • Country: South Africa

                    #10
                    Where is the pressure switch located?
                    [SIGPIC]1997 Ur-S6 SMS Revo S

                    Comment

                    • Error404
                      Super Moderator
                      • Mar 2007
                      • 19789
                      • Country: United Kingdom

                      #11
                      Originally posted by Error404

                      PAS fluid level - (float switch in reservoir cap)
                      Brake Fluid level - (level sensor on reservoir)
                      Hydraulic pressure (pressure sensor on bottom of servo)

                      /\/\/\/\
                      Panthero Coupé quattro 20vt
                      Indigo ABY coupé
                      Imola B6 S4 Avant

                      Comment

                      • audi660
                        S2Forum Enthusiast
                        • Jan 2005
                        • 162
                        • Country: South Africa

                        #12
                        Thanks, only saw that after I replied.
                        I've disconnected all 3 and the light stays on
                        [SIGPIC]1997 Ur-S6 SMS Revo S

                        Comment

                        • Error404
                          Super Moderator
                          • Mar 2007
                          • 19789
                          • Country: United Kingdom

                          #13
                          Then you have a short to ground on that circuit.
                          Panthero Coupé quattro 20vt
                          Indigo ABY coupé
                          Imola B6 S4 Avant

                          Comment

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