Misfire and other faults

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  • andyg plym
    S2Forum Freak
    • Nov 2006
    • 4646
    • Country: England

    #16
    Originally posted by Error404
    Same rude individual upsetting people again i see

    Check the injector connector and wiring harness in that area Andy, very common problem and I'm yet to see an original harness that doesn't need some attention!

    Cheers Alex, I again checked voltage at the injector plug and even did it whilst running and had 13.5. Volts. Admittedly the wiring was hard and must be getting brittle by now. Thinking about the bigger picture perhaps the 5 second misfire I've had on cold start up could of been a sticky valve - potentially on number 4.

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    • LHD_Kid
      S2Forum Possessed
      • May 2006
      • 3695
      • Home: England Current: Belgium

      #17
      Originally posted by Error404
      Check the injector connector and wiring harness in that area Andy, very common problem and I'm yet to see an original harness that doesn't need some attention!
      I agree with Alex - stinks of a breakdown at the crispy #4 plug wiring
      Honda CBR 1100XX Blackbird Turbo....undergoing major changes.....
      S2 Coupe... bit easier off the line...
      '03 ZX12-R daily hack.... lots of nice bolt ons...

      Comment

      • andyg plym
        S2Forum Freak
        • Nov 2006
        • 4646
        • Country: England

        #18
        Originally posted by LHD_Kid
        I agree with Alex - stinks of a breakdown at the crispy #4 plug wiring


        Thanks Chris even though I'm getting consistant voltage there ?

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        • Mikes2
          S2Forum Extremist
          • Jul 2003
          • 1704
          • Country: Scotland

          #19
          You may need to consider checking the resistance of the wire back to the ecu. If it's brittle it may be breaking down. The +12v is common to all the injectors

          Mike

          http://www.s2-audi.co.uk

          Comment

          • andyg plym
            S2Forum Freak
            • Nov 2006
            • 4646
            • Country: England

            #20
            Originally posted by Mikes2
            You may need to consider checking the resistance of the wire back to the ecu. If it's brittle it may be breaking down. The +12v is common to all the injectors

            http://s2-audi.co.uk/workshop/schema..._aby/page5.png

            Many thanks Mike that's really helpful, il do that and report back. Think I've made my mind up to do a compression test anyway as I can borrow a kit from work. So much quicker with these tfsi coilpacks !

            It would be nice to find its a simple wiring fault though

            Comment

            • Error404
              Super Moderator
              • Mar 2007
              • 19789
              • Country: United Kingdom

              #21
              Originally posted by Mikes2
              You may need to consider checking the resistance of the wire back to the ecu. If it's brittle it may be breaking down. The +12v is common to all the injectors

              http://s2-audi.co.uk/workshop/schema..._aby/page5.png
              Panthero Coupé quattro 20vt
              Indigo ABY coupé
              Imola B6 S4 Avant

              Comment

              • UrS4boy
                S2Forum Obsessed
                • Feb 2006
                • 11859
                • Country: Canada

                #22
                Injector wiring fixes and output tests

                Originally posted by Error404
                Same rude individual upsetting people again i see
                You poor poor sensitive guys. You must have gone to the Nico Rosberg school of whining.

                What I was suggesting with my post to Andyg_plym that he had not been thorough enough with the diagnosis to jump to anything mechanical solutions (burnt valve, head gasket, etc.) just yet.

                Swapping the injectors and finding that the miss didn't move does potentially eliminate the injector from the list of suspects *BUT* it does not eliminate a) the spark plug or b) the injector wiring.

                I would suggest that he have a look at my injector wiring post (link below) and also do the output test:

                Output test:

                3B:
                http://www.sjmautotechnik.com/troubl...f20v.html#out3

                AAN/ABY: http://www.sjmautotechnik.com/troubl...20v.html#outs4

                Injector wiring info:
                http://forums.quattroworld.com/s4s6/msgs/90802.phtml

                The issue could be as simple as a badly burnt injector connector plug:


                Photo courtesy of Andy P.

                Solution:


                Photo courtesy of Andy P.

                I trust no one takes offense to this post.

                If they do... Well, they can get stuffed.
                Last edited by UrS4boy; 1 December 2016, 00:49.
                RS2'd 93 UrS4 5 spd sedan
                94 UrS4 V8 6 spd manual avant

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                • newsh
                  S2Forum Obsessed
                  • Aug 2003
                  • 16226
                  • Country: United Kingdom

                  #23
                  Misfire and other faults

                  Some more injector plugs here Andy, if the linky thing works in Tapatalk


                  My 3B to RS2 project


                  S2 Coupe 3B Project


                  Ur quattro restoration

                  S2 Avant

                  Boost is the new rock and roll!
                  sigpic

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                  • andyg plym
                    S2Forum Freak
                    • Nov 2006
                    • 4646
                    • Country: England

                    #24
                    Oh my feking word! FFS!

                    Found the fault.... Turns out number 4 Bosch spark plug had given up - unexpected as only about 1k old. I checked it right at the start and it appeared to be in good condition so cleaned the end and refitted, well tonight I thought as its a quick win I'd swap to number 3 just like the injector. Fired it it up and pulled number 4 injector plug to find the tone changed, yep you guessed it pulled number 3 off and no change.
                    Swapped the suspect plug for an old Bosch unit from the toolbox and straight away fixed it. Running sweet as a nut.

                    Just goes to show how the simple things can be easily over looked you think it's fine as its fairly new....think again.

                    As ever, many thanks for all the input and links guys

                    Comment

                    • newsh
                      S2Forum Obsessed
                      • Aug 2003
                      • 16226
                      • Country: United Kingdom

                      #25
                      Good work!

                      Another thumbs down for Bosche plugs then!

                      S2 Coupe 3B Project


                      Ur quattro restoration

                      S2 Avant

                      Boost is the new rock and roll!
                      sigpic

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                      • Tridac
                        S2Forum Fanatic
                        • Mar 2012
                        • 88
                        • Home: United Kingdom Current: England

                        #26
                        It's partly the age of the vehicles. The connectors may have been fine when new, but get damp into them through the wire entry and as the seal hardens with age. Silicon spray is your friend and I go round all the snap on connectros every couple of years or so. Only takes a few minutes and provides a film that stops the damp getting into the contacts...

                        Chris

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