J Reg S2 in need of some help

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  • Davidsinclair05
    S2Forum Addict
    • Nov 2006
    • 365
    • Country: Scotland

    #1

    J Reg S2 in need of some help

    Hello I have a Audi S2 on a J Plate 3b engine. I have had it for 4 years now but i have a problem with the running.
    The car idles fine but sometimes when you feather the throttle the revs dip and when you pull away you have to rev to 2000rpm or the power dips. I also experiance a hesitation with gear changes. Today the car was bad but on monday the car ran fine. When i got the car it had a 6 month gap in its history as i am the second owner, there now follows a list that i hope that some of you guys can help me to fix.

    On the accuator there is a allen key screw this has been marked but the lines don't line up. Does anyone know how many turns from fully screwed down it should be screwed up??

    The accuator has a pipe that comes out of the top does this connect any where or is it just atmospheric.

    At the back of the engine on the rear of the inlet manifold there is a black rubber pipe with a single red stripe ( i think that this is my running problem) it sucks while running but no sign of where it connects too. At the bottom of the fuel return there is a circular valve with a black rubber hose, this also goes nowhere? Do they connect??

    The last few weeks the car idles at 2 bar on the oil pressure and runs at 3 boosting to 4 under acceleration but i'm sure that it use to go off the scale.

    Highland Audi in Inverness have been about as useful as a fish with **** can anyone on this forum HELP.

    I don't want to increase my BHP or tune the engine i just want some advice
    sigpic
  • SteveH
    Super Moderator
    • Jul 2003
    • 4460
    • Country: United Kingdom

    #2
    David,

    welcome to the forum

    The problems you are experiencing are likely to be due to a number of air leaks from the system. Leaks, however small, cause running problems on the S2; some of the leaks you have with disconnected hoses will definately be part of the running troubles you are presently experiencing. A boost leak test would be a good idea, not sure if there is anyone who lives near you with a set of boost leak adapters? If there is that would help.

    To answer some of your questions:

    On the accuator there is a allen key screw this has been marked but the lines don't line up. Does anyone know how many turns from fully screwed down it should be screwed up??
    From memory this should be 14mm from the top of the wastegate cap to the centre of the recess. I'm sure someone on the forum will be able to confirm the OE settings.

    The accuator has a pipe that comes out of the top does this connect any where or is it just atmospheric.
    Yup, it's open to atmosphere and should be that way.

    At the back of the engine on the rear of the inlet manifold there is a black rubber pipe with a single red stripe ( i think that this is my running problem) it sucks while running but no sign of where it connects too. At the bottom of the fuel return there is a circular valve with a black rubber hose, this also goes nowhere? Do they connect??

    There should be no pipes with air leaks, the system is closed. Check the routing of the vac pipes and replace as required.

    The last few weeks the car idles at 2 bar on the oil pressure and runs at 3 boosting to 4 under acceleration but i'm sure that it use to go off the scale.

    Check your oil levels.

    Highland Audi in Inverness have been about as useful as a fish with **** can anyone on this forum HELP.

    LOL

    Hope this points you in the right direction.

    Steve
    91 Modded 3B
    14 A6 Avant Black Edition

    Comment

    • Davidsinclair05
      S2Forum Addict
      • Nov 2006
      • 365
      • Country: Scotland

      #3
      From memory this should be 14mm from the top of the wastegate cap to the centre of the recess
      How can i measure this???
      sigpic

      Comment

      • sal_s2
        S2Forum Extremist
        • Jul 2003
        • 1291
        • Country: United Kingdom

        #4
        I wouldnt worry about the allen head on the wastegate yet, concentrate on sorting the vacuum pipes at the back of the inlet manifold.
        They should all be connected

        Comment

        • Davidsinclair05
          S2Forum Addict
          • Nov 2006
          • 365
          • Country: Scotland

          #5
          where does that pipe connect too? It is about 10cm long with a 3 or 4mm blue pipe that has crumbled away. I found a heat sheilded pipe 30cm loose at both ends, one end matches the blue pipe but the other end is a yellow pipe about 40cm long crumbled at the end!!
          Would this connect to the bottom of the fuel return on the bottom of the inlet manifold??
          sigpic

          Comment

          • newsh
            S2Forum Obsessed
            • Aug 2003
            • 16226
            • Country: United Kingdom

            #6
            Click here, this is on S2 Central there's a link from the front page of the forum, and welcome, you will get your car sorted, with a little time



            S2 Coupe 3B Project


            Ur quattro restoration

            S2 Avant

            Boost is the new rock and roll!
            sigpic

            Comment

            • newsh
              S2Forum Obsessed
              • Aug 2003
              • 16226
              • Country: United Kingdom

              #7
              Again from S2 Central, ABY PCV system, this is similar to the 3B setup and will give you an idea of what is going on with the PCV system.


              S2 Coupe 3B Project


              Ur quattro restoration

              S2 Avant

              Boost is the new rock and roll!
              sigpic

              Comment

              • S2central.net
                Retired OG Mod
                • Jul 2003
                • 16590
                • Country: Northern Ireland

                #8
                Deffo looks like the vacuum/boost control hoses have crumbled away or been bodged with...

                The long heat-shielded pipe running along the 3B pressure pipe is a ripe candidate for aging damage - it connects to the throttle bypass valve (which is hooked into the turbo output and MAF hoses). Other end of this control pipe goes to the back of the manifold - possibly tee's into a control pipe for the fuel pressure regulator.

                Good luck
                Paul Nugent
                Webmaster http://S2central.net
                Administrator http://S2forum.com

                1994 S2 Coupe ABY - aka Project Lazarus
                2001 A6 allroad 2.5TDi - family tank
                2003 S4 Avant 4.2 V8 - daily burble

                Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                There are only 10 kinds of people that understand binary - those that do, and those that don't

                Comment

                • 4WheelDrifter
                  S2Forum Zealot
                  • Oct 2004
                  • 5773
                  • Country: Devon

                  #9
                  The DV could also be at fault, if it hasn't been changed for 4 years. It's hard to spot by doing the usual pressure testing. For ~£17 a 06A 145 710 N is worth a go, if all else fails.
                  I had trouble last year with a crumbled IM - FPR hose, it was a PITA.
                  SS

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