Charlie Dimmock IC spray kit

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  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #1

    Charlie Dimmock IC spray kit

    Right, this is nothing new but I'm hoping that for about £80 I'll have a complete kit.

    I'm just looking into an IC spray kit to use in conjunction with the existing headlamp washer pump and timed relay as this gives a nice 2s or so burst of high pressure water. The RS2 IC is approximately 500x300 so allowing a 50mm border that means that I require 1.2m (4ft) of spray bar for a halo style spray kit or about 1.8m (6ft) for a horseshoe. I've identified the parts I need off Turbobits.co.uk, namely:-

    IC spray tubing < £31
    3/8th T piece £1
    3/8th hose barb £0.50

    I want to be able to turn the complete system on and off from the dash but also want a pressure activated switch at say 1 bar and a manual override to use before sprints or RR sessions to saturate the IC and get it cooler.

    ERL pressure switch 0.2-2 bar - £28 (to be fitted to boost gauge tubing)

    I also want an LED to indicate when the system is operating:-

    2 position single throw toggle switch - pence (on/off)
    pushbotton switch approx 10mm diameter - pence (manual override)
    LED (red) - pence (operating indicator)
    resistor for LED - pence (load for LED)

    These 3 items will be fitted to a blanking switch for use.

    The on/off switch will also activate the 12V feed to the headlamp washer relay (as the light circuit currently does, I assume) such that +12V from either switch will operate the relay for it's timed squirt.

    When on full throttle the switch would activate the spray once when 1bar (adjustable) was exceeded and would do so each time 1 bar was exceeded i.e. exiting a corner or changing gear. This should limit water use a little but that's yet to be seen. The standard tank in the wing can be used and I might use the tank for a basic WI system later on and try to use the rear tank for the washer jets so I can run 50/50 methanol water.

    Any help on wire coulours for the washer jet circuit would be handy like the 12V switched from the lighting circuit and from the washer stalk. Everything else is pretty simple really, just got to get the wiring right in my head and get the bits.
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss
  • re2500
    S2Forum Fiend
    • May 2007
    • 2185
    • Country: Wales

    #2
    Let me know how you get on with this, and make up some instructions and take pictures. I am very interested in this, since YER's dyno results showed a 5-6bhp increase from a simple mist of water. I also have the advantage of already having a seperate washer tank and pump fitted to my car, but redundant washer jets (v6 bumper) Would be silly not to use it.
    Nice project dude!!
    Black B3 1990 CQ 2.3E converted to ABY & 6spd. (301bhp) - Now Sold
    03 Dolphin B6 S4 Avant LPG - New Daily Wagon
    01 Silver D2 A8 3.7 quattro sport - SOLD

    "Difficult is worth doing"

    Comment

    • Rusty
      Super Moderator
      • Jun 2004
      • 18953
      • Country: United Kingdom

      #3
      Well it's all there, just need to identify the wires that need intercepting. R value is about 1k5 or you can use an illuminated switch.
      Cheers'en, AndyC
      1994 ABY Coupe - Projekt Alpinweiss

      Comment

      • Rusty
        Super Moderator
        • Jun 2004
        • 18953
        • Country: United Kingdom

        #4
        I just emailed Joe @ Axis and he deals in Snow Performance WI kits. They have a stage 1 kit that is simply switched by boos pressure and he recommended a stage 2 MAF kit that uses the MAF 5V signal and a controller to control the water injection. Personally, due to complexity and cost I think I'll go for a stage 1 kit, I've looked into thee before and at $275 they're a baragain! As the WI kit comes with a pressure switch, I shoult have a WI and IC spray setup for about £200! Sweet

        I believe that Papvas is running a Snow kit with no problems.
        Cheers'en, AndyC
        1994 ABY Coupe - Projekt Alpinweiss

        Comment

        • Rusty
          Super Moderator
          • Jun 2004
          • 18953
          • Country: United Kingdom

          #5
          Does anyone know where you can get methanol in the UK?

          Here's a laughably simple schematic for the IC spray wiring. I have assumed that the light circuit supplies 12V to the headlamp washer relay but would need to verify this.
          Attached Files
          Cheers'en, AndyC
          1994 ABY Coupe - Projekt Alpinweiss

          Comment

          • Jonas_R
            S2Forum Possessed
            • Jan 2004
            • 3781
            • Country: Denmark

            #6
            I did something similar, I just used the Autospeed Water Injection kit, this works very well and was fairly easy to install.
            Sleeper S2 Avant +450

            A6 Avant 2.7t Stage 3

            Audi S2 Coupe RS2'ed

            Comment

            • BrianSmith_S2
              S2Forum Extremist
              • Jun 2005
              • 1342
              • Home: Northern Ireland Current: British Antarctic Territory

              #7
              Originally posted by Andy_Casey
              Does anyone know where you can get methanol in the UK?
              Whats wrong with the normal alcohol thats in the screeen wash

              At ADI last year there was a very rapid red S2 coupe running water injection. He was refilling the reservoir after every session with blue fluid....when i asked why not just water he commented that the screenwash additive was benificial :mischeif:

              Comment

              • Jonas_R
                S2Forum Possessed
                • Jan 2004
                • 3781
                • Country: Denmark

                #8
                Here some info from my project thread:
                Sleeper S2 Avant +450

                A6 Avant 2.7t Stage 3

                Audi S2 Coupe RS2'ed

                Comment

                • Jonas_R
                  S2Forum Possessed
                  • Jan 2004
                  • 3781
                  • Country: Denmark

                  #9
                  Running this kit with 2x injectors and the boxed version:


                  Also I'm using a solonoid valve to ensure the nozzle wont drip when the kit is turned of.
                  Sleeper S2 Avant +450

                  A6 Avant 2.7t Stage 3

                  Audi S2 Coupe RS2'ed

                  Comment

                  • s2driveruk
                    Super Moderator
                    • Jul 2003
                    • 12696
                    • Country: England

                    #10
                    Originally posted by BrianSmith_S2
                    Whats wrong with the normal alcohol thats in the screeen wash

                    At ADI last year there was a very rapid red S2 coupe running water injection. He was refilling the reservoir after every session with blue fluid....when i asked why not just water he commented that the screenwash additive was benificial :mischeif:

                    Hmmm, might have to stock up with the super concentraed Alpine screenwash when I go to the French Alps again in January
                    sigpic

                    1992 3b S2 Coupe

                    Comment

                    • Rusty
                      Super Moderator
                      • Jun 2004
                      • 18953
                      • Country: United Kingdom

                      #11
                      Yeah, up to 50:50 is good as the water cools and the methanol adds bite, more than that and it's not supposed to be as good as the methanol doesn't cool as much. I think that screen wash is the way forward, all use the same tank and keep the valves nice and clean
                      Cheers'en, AndyC
                      1994 ABY Coupe - Projekt Alpinweiss

                      Comment

                      • s2driveruk
                        Super Moderator
                        • Jul 2003
                        • 12696
                        • Country: England

                        #12
                        and a nice grapefruit smelling exhaust
                        sigpic

                        1992 3b S2 Coupe

                        Comment

                        • Rusty
                          Super Moderator
                          • Jun 2004
                          • 18953
                          • Country: United Kingdom

                          #13
                          I've got OE VAG Lemon from GSF Mmmmmmmmmmmmmmmmmmmmmmmmm citrussy
                          Cheers'en, AndyC
                          1994 ABY Coupe - Projekt Alpinweiss

                          Comment

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