Cylinder Head flow rates

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  • jogi730
    S2Forum Fiend
    • Jun 2004
    • 2335
    • Country: United Kingdom

    #16
    Look forward to seeing those
    CHeers
    Chris
    Audi 90 quattro (Typ 85)
    20v turbo conversion

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    • S2central.net
      Retired OG Mod
      • Jul 2003
      • 16590
      • Country: Northern Ireland

      #17
      Originally posted by G60Rallye
      I should have some flow figures this week for my cylinder head that has had extensive work done.
      Yes - before and after figures I hope... And some nice photos are always nice - polished exhaust ports - mmmmmm
      Paul Nugent
      Webmaster http://S2central.net
      Administrator http://S2forum.com

      1994 S2 Coupe ABY - aka Project Lazarus
      2001 A6 allroad 2.5TDi - family tank
      2003 S4 Avant 4.2 V8 - daily burble

      Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

      There are only 10 kinds of people that understand binary - those that do, and those that don't

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      • jogi730
        S2Forum Fiend
        • Jun 2004
        • 2335
        • Country: United Kingdom

        #18
        Well I have had my cylinder head reworked now.
        At 12mm valve lift I have the following figures;

        Before After

        Intake 121CFM 150CFM
        Exhaust 88CFM 123CFM

        Not entirely sure what this means, but I have been told I should be very pleased with these figures, especially the exhaust side as that had already previously had some work carried out.
        Cheers
        Chris
        Audi 90 quattro (Typ 85)
        20v turbo conversion

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        • S2central.net
          Retired OG Mod
          • Jul 2003
          • 16590
          • Country: Northern Ireland

          #19
          WOAH - those are some seriously good gains... especially so on the exhaust side. Can you post a pic of the ports Jogi ?

          Have those CFM figures been normalised for ambient temp / press by your flowbench man ?

          Also - do you have figures at any other valve lifts for a more complete picture
          Paul Nugent
          Webmaster http://S2central.net
          Administrator http://S2forum.com

          1994 S2 Coupe ABY - aka Project Lazarus
          2001 A6 allroad 2.5TDi - family tank
          2003 S4 Avant 4.2 V8 - daily burble

          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

          There are only 10 kinds of people that understand binary - those that do, and those that don't

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          • jogi730
            S2Forum Fiend
            • Jun 2004
            • 2335
            • Country: United Kingdom

            #20
            Hey, that's a bit testical - you're asking the wrong man here!
            These are the only figures I have atm. Hoping to drop engine off for reassembly next week so can hopefully take some pics and maybe get some more figures.
            Chris
            Audi 90 quattro (Typ 85)
            20v turbo conversion

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            • LHD_Kid
              S2Forum Possessed
              • May 2006
              • 3697
              • Home: England Current: Belgium

              #21
              Originally posted by jogi730
              Hey, that's a bit testical - you're asking the wrong man here!
              These are the only figures I have atm. Hoping to drop engine off for reassembly next week so can hopefully take some pics and maybe get some more figures.
              Chris
              I have also been speaking with "some people..." It is not just "the numbers", ie flow rate that is important.... it is also "how" it flows, combustion chamber shape / profile... there are many more variables than just the flow rate, although it does look like you have had some very impressive gains - especially as it was a head that had already received some work....

              Chris
              Honda CBR 1100XX Blackbird Turbo....undergoing major changes.....
              S2 Coupe... bit easier off the line...
              '03 ZX12-R daily hack.... lots of nice bolt ons...

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              • G60Rallye
                S2Forum Extremist
                • Dec 2006
                • 1321
                • Country: United Kingdom

                #22
                They sound like huge figures Chris................

                My head made 134cfm on the inlet and 120 on the exhaust.

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                • JP
                  S2Forum Extremist
                  • Mar 2007
                  • 1858
                  • Country: United Kingdom

                  #23
                  Not to rain on anyones parade, but it'd be interesting to know what bench that was tested on and at what pressure drop. Currently I can only assume it was tested at 10" using the starting figures as a guideline.

                  Likewise what bore adapter was used as you get overinflated figures if the bore adapter is much larger than the cylinder bore you are going to run on the engine. I've seen it happen on the CNCHeads figures that are published on their site where their intake figures are as much as 20% higher and exhaust as much as 30% than the actual figures measured on a properly callibrated bench.

                  Also be interesting to know what the valve and throat sizes where as the intake figure mathematically is implausible due to the discharge co efficient relative to the corresponding skirt area of even over sized valves.

                  I've got flow figures on file done on a digital flow bench which has been compensated for ambient pressure and temp and of the top of my head can confirm intake is around 190cfm at 450thou lift @28" pressure drop (converted figure as original measurement was taken at 10" which tends to yield slightly lower values as turbulance cant be overcome that easily especially on the exhaust side) can't remember standard exhaust of the top of my head though. Unfortunatelly the files are on another computer so will have to post them up at a later date.

                  Putting that aside it isn't about peak flow but total area under the curve gains/curve shape and port velocity. Heads with less measured cfm but correctly adjusted port velocities can produce more power and deliver it smoother especially on a FI engine when correctly matched to the ramp rate and lift of a cam profile.
                  UrS6 Stroker + HTA3586 =

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                  • jogi730
                    S2Forum Fiend
                    • Jun 2004
                    • 2335
                    • Country: United Kingdom

                    #24
                    This guy comes highly recommended and knows what he is doing - read LHD Kid's post.
                    We have both seen his work.
                    Ultimately as always, we shall see how car performs.
                    I don';t want to get too carried away as I have gone through more false dawns that bread and butter, but I have some great help on this including Repo!
                    Chris
                    Audi 90 quattro (Typ 85)
                    20v turbo conversion

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                    • zlobo
                      S2Forum Maniac
                      • Jan 2004
                      • 967
                      • Country: Sweden

                      #25
                      we only did a test on the intake side of my 3b head with a full radius funel intake.
                      what pessure are you running the flow test?
                      Attached Files
                      ABT C5 Lord Of The Rings
                      2004 1/4 Mile ET 12.00 191Km/h @1,5Bar
                      2009 1/4 Mile ET 11.92 213Km/h @ 1,5Bar 437WHp
                      2010 1/4 Mile ET 11.45 110Km/h @ 1,5Bar 437Whp
                      kostic.nu

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                      • mcandmar
                        S2Forum Zealot
                        • Apr 2004
                        • 5118
                        • Country: Ireland

                        #26
                        Any pics Jogi? Were they standard sized valves or oversize? Multiangle valve seats, or anything else done?

                        Also what cams are you using? The specs your posted were @ 12mm valve lift which seems a lot.

                        Cheers, Mark.
                        91CQ20v - Gone to a new home
                        93UR-S4 - The Magic Carpet
                        94S2Bus - The Emerald Express

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                        • jogi730
                          S2Forum Fiend
                          • Jun 2004
                          • 2335
                          • Country: United Kingdom

                          #27
                          I will post what I find out next week. This is what I have been told so far.
                          Chris

                          EDIT I will be using 3B adjustable cams as supplied by Repo (pics in my project thread.
                          They worked well enough when I ran the t34
                          Last edited by jogi730; 30 June 2009, 09:13.
                          Audi 90 quattro (Typ 85)
                          20v turbo conversion

                          sigpic

                          Comment

                          • JP
                            S2Forum Extremist
                            • Mar 2007
                            • 1858
                            • Country: United Kingdom

                            #28
                            Originally posted by zlobo
                            we only did a test on the intake side of my 3b head with a full radius funel intake.
                            Those figures are pretty much spot on of what I'd expect to see on a multiangle valve seat with back cut valves, the standard ones tally up aswell.

                            Saying that my favourite reason for overinflated figures is the missing spark plug trick which I've seen on a lot of US figures easily spotted with the ridiculously high 5othou lift figures. Which is why a full curve is always nice.

                            Looking forward to the full spec though.
                            UrS6 Stroker + HTA3586 =

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                            • Jamo
                              Retired OG Mod
                              • Mar 2004
                              • 21750
                              • Country: United Kingdom

                              #29

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                              • JP
                                S2Forum Extremist
                                • Mar 2007
                                • 1858
                                • Country: United Kingdom

                                #30
                                ^^^^^ lol looks like someone didn't take into account the discharge co efficient of the orifice plate in the bench when flowing that head. As the metering plate will have a 45 degree sharp cut on it which means when you blow though it for exhaust measurements you end up with a .62 discharge co efficient which yields nice and accurate results.

                                Whereas when you suck through it it becomes ineeficient and the discharge co efficient can drop as low as .48. Obviously if you are not compensating for the drop you end up with seriously overinflated figures as shown on the intakes on that thread.

                                Obviously if the plate is installed upside down then the exhaust figures become over inflated.

                                I'll make a point of hooking my laptop up to the telly tonight to dig the standard figures out of a 3B (broken screen).
                                UrS6 Stroker + HTA3586 =

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