3" turbo back 316 stainless steel exhaust, home made!

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  • quattro
    S2Forum Maniac
    • Dec 2004
    • 768
    • Home: Wales Current: England

    #1

    3" turbo back 316 stainless steel exhaust, home made!

    Got most the bits for my 3" turbo back exhaust now, cant wait to get this up and runing, cost so far is around £400
    Turbo and Wastgate flange 2.5"-3" taper
    2 meters pipe 3"
    3 x 45 mandrel bends
    3 x 90 mandrel bends
    1 x 180 mandrel bend
    1 x lambda bung
    1 x 100 cpi race cat
    1 x borla silencer

    Just need to get 0.8 316 wire, small diameter stainless pipe for waste gate and thats it i think.

    Have many others made there own exhaust?
    Probably the longet S2 project in history EVER!
  • s2_bo
    S2Forum Zealot
    • Oct 2005
    • 6067
    • Home: United Kingdom Current: France

    #2
    Good effort! fair bit cheaper then getting one made else where, mine cost me £1000 all in..

    Looking forward to the pics.

    Good luck.
    91 S2 coupé - RIP
    98 S8 - Luxury barge

    Comment

    • donce
      S2Forum Enthusiast
      • Aug 2005
      • 127
      • Country: Lithuania

      #3
      if you would have bought 304, everything would have been three times cheaper.. and there would be no difference in the final result, since its only exhaust, not exhaust manifold, where the good stainless steel is needed btw my calculations might be wrong,since i dont know much did your cat cost

      Comment

      • s2spike
        S2Forum Addict
        • Jun 2008
        • 227
        • Country: United Kingdom

        #4
        I did my own(there's some pics on my red ruby thread) car was on axle stands when I did mine, a ramp would have made it so much easier, well worth the effort imo,
        dont get too much heat in the wastegate to downpipe join cos it pulls like a git and dont line back up(I had it braced too).
        must say car feels so much better with it.
        have fun.
        Andy.
        ruby red, aby coupe

        Comment

        • quattro
          S2Forum Maniac
          • Dec 2004
          • 768
          • Home: Wales Current: England

          #5
          Really? show me where you could buy all this for £133.33 please.
          Probably the longet S2 project in history EVER!

          Comment

          • terrybullwon
            S2Forum Zealot
            • Mar 2006
            • 8782
            • Country: England

            #6
            I built my own system it's very different to most peoples. The 4" down pipe was a good two days work. And I also have 4 boxes.
            Chef

            Comment

            • Error404
              Super Moderator
              • Mar 2007
              • 19789
              • Country: United Kingdom

              #7
              i will be building my own when i do my engine swap, interested to see how you get on mate
              as said I think heat warp in the downpipe and getting it to fit just perfectly will be the biggest hurdle - but sooooo much cheaper than getting one made.

              die you buy the flanges or get them laser cut to the OE template?
              Panthero Coupé quattro 20vt
              Indigo ABY coupé
              Imola B6 S4 Avant

              Comment

              • quattro
                S2Forum Maniac
                • Dec 2004
                • 768
                • Home: Wales Current: England

                #8
                Originally posted by terrybullwon
                I built my own system it's very different to most peoples. The 4" down pipe was a good two days work. And I also have 4 boxes.
                4 boxes, for trackdays i asume?
                How the hell did you get a 4" in there?
                Probably the longet S2 project in history EVER!

                Comment

                • quattro
                  S2Forum Maniac
                  • Dec 2004
                  • 768
                  • Home: Wales Current: England

                  #9
                  Originally posted by Error404
                  did you buy the flanges or get them laser cut to the OE template?
                  Got them from Dhalback when i bought the cam gear and some other stuff.
                  Probably the longet S2 project in history EVER!

                  Comment

                  • Error404
                    Super Moderator
                    • Mar 2007
                    • 19789
                    • Country: United Kingdom

                    #10
                    i think chef got creative with the subframe

                    I'll have a look at at Dhalback for the flanges
                    Panthero Coupé quattro 20vt
                    Indigo ABY coupé
                    Imola B6 S4 Avant

                    Comment

                    • terrybullwon
                      S2Forum Zealot
                      • Mar 2006
                      • 8782
                      • Country: England

                      #11
                      Originally posted by quattro
                      4 boxes, for trackdays i asume?
                      How the hell did you get a 4" in there?
                      Well its 4" down pipe to twin 3" for as close as i can to 700hp and external waste gate pipe.

                      Originally posted by quattro
                      Got them from Dhalback when i bought the cam gear and some other stuff.
                      Please dont say you are using a DBR cam pulley?
                      Chef

                      Comment

                      • AndyP
                        S2Forum Zealot
                        • Feb 2004
                        • 6049
                        • Country: England

                        #12
                        Originally posted by quattro
                        Got most the bits for my 3" turbo back exhaust now, cant wait to get this up and runing, cost so far is around £400
                        Turbo and Wastgate flange 2.5"-3" taper
                        2 meters pipe 3"
                        3 x 45 mandrel bends
                        3 x 90 mandrel bends
                        1 x 180 mandrel bend
                        1 x lambda bung
                        1 x 100 cpi race cat
                        1 x borla silencer

                        Just need to get 0.8 316 wire, small diameter stainless pipe for waste gate and thats it i think.

                        Have many others made there own exhaust?
                        Where did you get the parts from?
                        sigpic
                        1991 Audi S2 3B - 2.5 Stroker engine
                        1997 A6 2.5TDi quattro avant - C4
                        1976 RD250E / 350LC cafe racer

                        Comment

                        • Keeper of The Kitten
                          S2Forum Fiend
                          • Dec 2003
                          • 2317
                          • Country: England

                          #13
                          Originally posted by donce
                          if you would have bought 304, everything would have been three times cheaper.. and there would be no difference in the final result, since its only exhaust, not exhaust manifold, where the good stainless steel is needed btw my calculations might be wrong,since i dont know much did your cat cost
                          Not only is there sod all price difference (certainly not from AALCO where I got mine), but actually the 304 is superior for heat properties anyway. 321 is better than both but near impossible to get preformed bends and hellishly expensive by comparison.

                          I have stacks of 304 straight and bends and a bit of 316 for some bends (just a case of what was in stock at the time), 3 inch and 2 inch x 16 gauge...

                          (...there is sure to be spare material when it's done so I might have some for sale at a later date...)

                          ...plus flanges made by Wab (my turbo outlet flange has a built in start to the cone taper as requested by me) ...got a small piece of 14 gauge sheet for the cone and to make some of the minor brackets ...waiting on getting the engine back in place so I can do a mock up DP.
                          Martin Cutting

                          aka Keeper of "The Teutonic Kitten"

                          It's not better than sex, but it runs it a close second.

                          Comment

                          • quattro
                            S2Forum Maniac
                            • Dec 2004
                            • 768
                            • Home: Wales Current: England

                            #14
                            Originally posted by terrybullwon
                            Please dont say you are using a DBR cam pulley?
                            Er no, i was goint to untill it landed on my doorstep, material soft as hell and the woodruf key WTF is that all about?
                            Probably the longet S2 project in history EVER!

                            Comment

                            • quattro
                              S2Forum Maniac
                              • Dec 2004
                              • 768
                              • Home: Wales Current: England

                              #15
                              Originally posted by AndyP
                              Where did you get the parts from?
                              034 Motorsport (box, vband, lambda bung and flex below)
                              straights off ebay
                              bends bought localy
                              Probably the longet S2 project in history EVER!

                              Comment

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