Intake Manifold Removal

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  • Paulgo
    S2Forum Addict
    • Jan 2005
    • 498
    • Country: United Kingdom

    #1

    Intake Manifold Removal

    Does anyone know where I can get hold of a long enough 6mm allen socket driver to remove the inlet manifold – or possibly have one I could borrow?

    Been reading quite a few posts and there doesnt seem to be an obvious way to get hold of one. Something like the Hazet 2584-1 looks like what I need as I’m anticipating these bolts being very stubborn and want to get a ratchet and most probably a breaker bar on there to be safe. The VAG tool for this job is 1669, but even if I could persuade Audi to sell me one I think this is of the sort with a handle at the end, rather than a socket.

    Most of the long shafted allen drivers Ive found so far are only about 120mm long which wouldn’t reach far enough through the IM holes to the bolts. I reckon I need something at least 180mm long - the Hazet / VAG tool is 248mm I think. I know some people have managed to get the bolts off by going under the manifold but I don’t think I would manage it !

    Cheers

    Paul
    Trick Pearl White 1992 3B S2 Coupe. Porsche 996 monoblock stopping power! HID Seeing power! Mmmmm Miltek!!!
    Trick Indigo Pearl B5 S4 Recaros, Bose , Mmmm Miltek!!!
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  • madpugger
    S2Forum Extremist
    • Sep 2007
    • 1901
    • Country: Scotland

    #2
    I used a 6mm bit that uses a 10mm socket to hold it. I used a 1/4" drive socket and a long 1/4" drive extension down through the holes and lined that up with the socket and allen bit. It is fiddly but works. The rearmost one wont work with a 10mm type bit as there aint enough room, so a smaller style bit may work. I just used the same bit and a 10mm spanner.

    Le Mans 2012
    Nurburgring 700
    1995 S2 Avant

    Comment

    • Error404
      Super Moderator
      • Mar 2007
      • 19789
      • Country: United Kingdom

      #3
      i never needed one, just used a normal allen key and an extension on it to get you enough leverage to crack the bolts. HTH
      Panthero Coupé quattro 20vt
      Indigo ABY coupé
      Imola B6 S4 Avant

      Comment

      • Jamo
        Retired OG Mod
        • Mar 2004
        • 21750
        • Country: United Kingdom

        #4
        Ask AndyP what the tool he has, long t-bar allen key with a ball on the end

        Comment

        • Paulgo
          S2Forum Addict
          • Jan 2005
          • 498
          • Country: United Kingdom

          #5
          Thanks for the replies guys, but Jas saw my post and saves the day again!

          He has fortunately just bought a set of 200mm long 3/8th hex drivers which handily includes a 6mm one which will do the job nicely! ’ I've spent ages looking on the bay of fleas and everywhere else and somehow missed them completely!! Another beer I owe him
          Trick Pearl White 1992 3B S2 Coupe. Porsche 996 monoblock stopping power! HID Seeing power! Mmmmm Miltek!!!
          Trick Indigo Pearl B5 S4 Recaros, Bose , Mmmm Miltek!!!
          sigpic

          Comment

          • mcandmar
            S2Forum Zealot
            • Apr 2004
            • 5118
            • Country: Ireland

            #6
            Never used those holes, a 1/4" socket set is all you need.
            91CQ20v - Gone to a new home
            93UR-S4 - The Magic Carpet
            94S2Bus - The Emerald Express

            Comment

            • Jonas_R
              S2Forum Possessed
              • Jan 2004
              • 3781
              • Country: Denmark

              #7
              You can buy the tool from audi, it is not that expensive.
              Sleeper S2 Avant +450

              A6 Avant 2.7t Stage 3

              Audi S2 Coupe RS2'ed

              Comment

              • Rusty
                Super Moderator
                • Jun 2004
                • 18953
                • Country: United Kingdom

                #8
                Anyone got a link to a suitable tool please?
                Cheers'en, AndyC
                1994 ABY Coupe - Projekt Alpinweiss

                Comment

                • saltinot
                  S2Forum Extremist
                  • May 2004
                  • 1946

                  #9
                  Bought mine from them

                  https://vw.snapon.com/SpecialToolsDe...itemid=3500003

                  Comment

                  • Rusty
                    Super Moderator
                    • Jun 2004
                    • 18953
                    • Country: United Kingdom

                    #10
                    Got something close for £6 off eBay.
                    Cheers'en, AndyC
                    1994 ABY Coupe - Projekt Alpinweiss

                    Comment

                    • andy10v
                      S2Forum Zealot
                      • Mar 2009
                      • 5996
                      • Country: Scotland

                      #11
                      Originally posted by Rusty
                      Anyone got a link to a suitable tool please?
                      http://www.ebay.co.uk/itm/Bondhus-He...item5d3e250673
                      Current-2004 Impreza PPP wagon

                      Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                      Sold ABY-stock

                      Comment

                      • Rusty
                        Super Moderator
                        • Jun 2004
                        • 18953
                        • Country: United Kingdom

                        #12


                        This is what I bought -

                        http://www.ebay.co.uk/itm/Hex-allen-...item2ee3db4085
                        Cheers'en, AndyC
                        1994 ABY Coupe - Projekt Alpinweiss

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