3" exhaust clearance

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  • willg54
    S2Forum Fiend
    • Jun 2009
    • 2055
    • Country: United Kingdom

    #1

    3" exhaust clearance

    Right...my fabber called me up concerned about the amount of clearance in a few areas with a 3" exhaust.

    Firstly around the downpipe bottom...very little clearance to the floor.

    and secondly around the rear driveshaft.

    Has anybody got any experience with a 3" exhaust and offer any tips of advice?

    Cheers

    Will
    1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

    1994 Audi 80 - 2.0 8v (slow but reliable!)
  • terrybullwon
    S2Forum Zealot
    • Mar 2006
    • 8782
    • Country: England

    #2
    Originally posted by willg54
    Right...my fabber called me up concerned about the amount of clearance in a few areas with a 3" exhaust.

    Firstly around the downpipe bottom...very little clearance to the floor.
    Will.

    I have a 102mm down pipe and a 102mm flexi which again is wider than the pipe diameter because of the wire mesh (maybe 110mm) and the gear box is still a lower point. Maybe he needs to try a little harder
    Chef

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    • Jamo
      Retired OG Mod
      • Mar 2004
      • 21750
      • Country: United Kingdom

      #3
      must agree make sure the centre section is not just hanging and has a brace connection

      Comment

      • newsh
        S2Forum Obsessed
        • Aug 2003
        • 16226
        • Country: United Kingdom

        #4
        3" all the way should be pretty easy

        S2 Coupe 3B Project


        Ur quattro restoration

        S2 Avant

        Boost is the new rock and roll!
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        • ian4455
          S2Forum Maniac
          • Nov 2010
          • 787
          • Country: England

          #5
          Here's a picture of my 3" downpipe put together by myself under the car. Clearance should not be an issue, maybe show this to the fabricator
          Attached Files

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          • terrybullwon
            S2Forum Zealot
            • Mar 2006
            • 8782
            • Country: England

            #6
            Originally posted by ian4455
            Here's a picture of my 3" downpipe put together by myself under the car. Clearance should not be an issue, maybe show this to the fabricator
            Have you braced it to the transmission?
            Chef

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            • Fat Audi 80
              Super Moderator
              • Jan 2004
              • 10547
              • Country: England

              #7
              IIRC clearance over the rear subframe is very difficult with 3", you need to ovalise the tube or come down to 2.75"... HTH
              The Perfectionist
              sigpic
              Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

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              • Biturbo
                S2Forum Maniac
                • Aug 2011
                • 591
                • Home: Lithuania Current: United Kingdom

                #8
                more foto with 3" on audi
                Attached Files

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                • Jamo
                  Retired OG Mod
                  • Mar 2004
                  • 21750
                  • Country: United Kingdom

                  #9
                  See Greg_s thread for photos

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                  • Azman
                    S2Forum Possessed
                    • Sep 2005
                    • 3205
                    • Country: United Kingdom

                    #10
                    IIRC I had no issues with 3" all the way over the rear on my old coupe. Fabricator just needs to try a touch harder from the sound of it
                    Dark Grey Avant
                    RS2 FARB
                    Powerflex Front wishbone bushes
                    Alloy Subframe Bushes

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                    • Sonic
                      Administrator
                      • Jul 2006
                      • 5514
                      • Home: United Kingdom Current: England

                      #11
                      3" downpipe on mine also, the dp had to be re-welded to get it to fit without touching, and is braced on the underside, before going into the 2.75" milltek to get over the rear subframe.





                      S2Forum.com Administrator

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                      • K Simmonds
                        S2Forum Zealot
                        • Dec 2007
                        • 7633
                        • Country: Wales

                        #12
                        One tip I can give on this topic.

                        The Alloy the inner CV heat-shield can be swapped for a Steel one from a C3 bus which is a lot thinner and can be modded to make it an even tighter fit being easily welded. Gives an extra couple of mm's and still protects the boot/joint.
                        1990 B3 2.0 80 quattro.
                        1992 C4 2.8 Avant quattro
                        1994 MTM RS2.
                        1998 B5 TDI quattro Sport.
                        2000 B5 TQS.

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                        • Jamo
                          Retired OG Mod
                          • Mar 2004
                          • 21750
                          • Country: United Kingdom

                          #13
                          Excuse my ignorance but what is a C3 bus

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                          • tscheel
                            S2Forum Addict
                            • May 2009
                            • 222
                            • Country: Denmark

                            #14
                            Originally posted by K Simmonds
                            One tip I can give on this topic.

                            The Alloy the inner CV heat-shield can be swapped for a Steel one from a C3 bus which is a lot thinner and can be modded to make it an even tighter fit being easily welded. Gives an extra couple of mm's and still protects the boot/joint.

                            Pardon my ignorance, but what is a C3 bus? VW Transporter T4?

                            I have a plow of a 3" SS system from the former owner I'd like to adjust a bit..
                            Cheers, Torben
                            '94 B4 Avant S2

                            Comment

                            • GazzaG60
                              S2Forum Freak
                              • Mar 2007
                              • 4133
                              • Country: United Kingdom

                              #15
                              t4 is 108mm inners. this was the trick for a 6 speed 02m to the G60 shafts. not sure as never used one. i removed the near DS cover no issues.

                              3" striaght through. over axle did catch from time to time on rear inner CV. maybe downpipe to wagner tubes allows more space?

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