Cleaning inlet manifold.

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  • TimE-J
    S2Forum Extremist
    • Jul 2009
    • 1292
    • Country: United Kingdom

    #1

    Cleaning inlet manifold.

    Any one got any ideas on how to clean the inside of my inlet manifold.

    To cut a long story short I sent my inlet to a local company to get aquablasted and they said they would bung reverting up so no shot would enter the manifold but they didn't so now I've cleaned it as well as I can but I'm still paranoid that there is shot stuck in the oily carbon deposits in my manifold.

    I've tried most cleaning products I can get my hands on including some strong acid for cleaning engines but still hasn't shifted all of the residue. The bits of the manifold I can get to are quite clean it's the bits you cant see I'm worried about.

    Any help would be great!
    96 S2 aby Coupe. Rebuild Project
    96 mk3 golf tdi daily.
  • SteveH
    Super Moderator
    • Jul 2003
    • 4460
    • Country: United Kingdom

    #2
    After welding and die grinding my manifold I stuck a hose pipe in every runner for 20 minutes and gave it a good shake about with soapy water. That sorted all the bits of swarf. You could use a pressure washer if you have one.
    91 Modded 3B
    14 A6 Avant Black Edition

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    • newsh
      S2Forum Obsessed
      • Aug 2003
      • 16226
      • Country: United Kingdom

      #3
      Dishwasher?

      S2 Coupe 3B Project


      Ur quattro restoration

      S2 Avant

      Boost is the new rock and roll!
      sigpic

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      • TimE-J
        S2Forum Extremist
        • Jul 2009
        • 1292
        • Country: United Kingdom

        #4
        Yeh I've jet washed through over and over again. Like I said I'm sure I can't see and shot in the manifold but there's alot of surface area I can't see.
        96 S2 aby Coupe. Rebuild Project
        96 mk3 golf tdi daily.

        Comment

        • TimE-J
          S2Forum Extremist
          • Jul 2009
          • 1292
          • Country: United Kingdom

          #5





          96 S2 aby Coupe. Rebuild Project
          96 mk3 golf tdi daily.

          Comment

          • europeanme
            S2Forum Possessed
            • Oct 2005
            • 3817
            • Country: United Kingdom

            #6
            do you know what was in the aquablast solution...as some places are using plastic beads which disintergrate when agitated..

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            • Error404
              Super Moderator
              • Mar 2007
              • 19789
              • Country: United Kingdom

              #7
              Buy some Marine Clean, mix up a strong solution qand leave it to soak for 24 hours, then use bottle bushes to scrub it out, then soak it again, then power wash it. Of you could find a friendly local place to put it through a high temp parts washer
              Panthero Coupé quattro 20vt
              Indigo ABY coupé
              Imola B6 S4 Avant

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              • terrybullwon
                S2Forum Zealot
                • Mar 2006
                • 8782
                • Country: England

                #8
                Cut it open clean it. Re weld
                Chef

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                • SteveH
                  Super Moderator
                  • Jul 2003
                  • 4460
                  • Country: United Kingdom

                  #9
                  Originally posted by terrybullwon
                  Cut it open clean it. Re weld
                  Or stick it back on the car and take it for an Italian tune. That'll get all the bits out
                  91 Modded 3B
                  14 A6 Avant Black Edition

                  Comment

                  • Sonic
                    Administrator
                    • Jul 2006
                    • 5514
                    • Home: United Kingdom Current: England

                    #10
                    I can advise you that you really don't want any bits left inside, unless you fancy another rebuild?
                    S2Forum.com Administrator

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                    • Jamo
                      Retired OG Mod
                      • Mar 2004
                      • 21750
                      • Country: United Kingdom

                      #11
                      Have you tried petrol? Bahnstorm told me this was a great way to remove oil residue and I used it on my Intercooler and it was spanking clean inside after a soak.

                      Comment

                      • TimE-J
                        S2Forum Extremist
                        • Jul 2009
                        • 1292
                        • Country: United Kingdom

                        #12
                        Thanks for the tips guys. I haven't tried petrol yet so I'll give that a go tonight. If petrol doesn't work then I'll have to go and get some marine clean, I'm just being impatient as its the last thing I'm waiting for to bolt back to my engine.

                        @sonic, the last thing I want is to rebuild it again and it's your experience that has made me even more cautious.

                        I shall report back later on.
                        96 S2 aby Coupe. Rebuild Project
                        96 mk3 golf tdi daily.

                        Comment

                        • TimE-J
                          S2Forum Extremist
                          • Jul 2009
                          • 1292
                          • Country: United Kingdom

                          #13
                          @terrybullwon, I did consider taking it to the local fab shop to get it cut and re-welded but Im sure I remember someone saying before that the Ali the standard manifolds are made of isn't the easiest to weld.

                          I don't know what shot was used it was almost white in colour from what was easily visible, but the shot we use in work in our normal shot blaster Is almost pure white as well.
                          96 S2 aby Coupe. Rebuild Project
                          96 mk3 golf tdi daily.

                          Comment

                          • saltinot
                            S2Forum Extremist
                            • May 2004
                            • 1946

                            #14
                            Extrude Hone it, then it will be clean.

                            Comment

                            • Jamo
                              Retired OG Mod
                              • Mar 2004
                              • 21750
                              • Country: United Kingdom

                              #15
                              Originally posted by saltinot
                              Extrude Hone it, then it will be clean.
                              Do you know how much that costs in europe? you could buy a Wagners IM for the price of that work. Shocking in reality

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