Pressure in Cam Cover - Help

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  • Doug_RS2
    S2Forum Possessed
    • Jul 2003
    • 3847
    • Home: Scotland Current: England

    #1

    Pressure in Cam Cover - Help

    I've tested my cars intake hoses by pressurising it from just after the MAF.

    On the S2 Power site they recommend not going over 30 PSI - fair enough, but I am getting pressure loss through the Oil Filler Cap when I get upto 15psi.

    Is this normal? Is there a oneway valve somewhere in the breather system?
    S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8
  • SteveH
    Super Moderator
    • Jul 2003
    • 4460
    • Country: United Kingdom

    #2
    Doug,

    That sounds about right m8. We tested my S2 in the same way and found that oil bubbled out of the filler cap when we reached 15-17 psi. If the system had a leak, it wouldn't be able to get that high before it leaked somewhere else, so the consensus was that all was OK.

    HTH
    Steve
    91 Modded 3B
    14 A6 Avant Black Edition

    Comment

    • audiman
      S2Forum Freak
      • Jul 2003
      • 4827
      • Country: United Kingdom

      #3
      Those crappy filler caps I have bought several to stop the oil leaking, but they seem to only last about 6 months. Im just gonna glue the bastid on!!
      sigpic
      Tom C - www.rcmr.co.uk
      Audi UR Quattro
      Audi 100 C3 2.0 5 cyl 115ps
      Audi S2 - 07k engine project aiming for 800ps
      Audi B5 RS4 645ps 911nm

      Comment

      • Doug_RS2
        S2Forum Possessed
        • Jul 2003
        • 3847
        • Home: Scotland Current: England

        #4
        Cheers guys - I suppose to check upto 30PSI it need to be tested at the turbo outlet.
        S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

        Comment

        • audiman
          S2Forum Freak
          • Jul 2003
          • 4827
          • Country: United Kingdom

          #5
          So does this mean that you got a new boost hose?

          Ive bought the Mark H intercooler mod and im gonna replace ALL the little bore tubing using hose clips to make sure that it is air tight. Then bring on the boost.
          sigpic
          Tom C - www.rcmr.co.uk
          Audi UR Quattro
          Audi 100 C3 2.0 5 cyl 115ps
          Audi S2 - 07k engine project aiming for 800ps
          Audi B5 RS4 645ps 911nm

          Comment

          • Doug_RS2
            S2Forum Possessed
            • Jul 2003
            • 3847
            • Home: Scotland Current: England

            #6
            Before I decided to change the turbo I found a big hole in the turbo to intecooler hose right at teh t-piece tfor the diverter- I chopped that up - and stuck a nmetal tpiece in to fix it - not very nice though.

            I was only getting upto a few psi and could hear a hiss - fixed that and got upto 15psi but it starting hissing out the oil filler cap.

            I can't do much now as the turbo and all the intake hoses are lying around the garage.

            I did the Mark H mod as well - it's hard to get that jubille clip in between the RS2 crossmember and the intercooler.
            Attached Files
            S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

            Comment

            • Doug_RS2
              S2Forum Possessed
              • Jul 2003
              • 3847
              • Home: Scotland Current: England

              #7
              And this is the horrible T-piece in the Turbo Hose. It must be more restrictive than a normal hose so I might get a couple of 50mm-60mm 45degree reducer hoses and use a 60mm t-piece - especially since I'm sticking on the new turbo
              S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

              Comment

              • Doug_RS2
                S2Forum Possessed
                • Jul 2003
                • 3847
                • Home: Scotland Current: England

                #8
                Remembered to attach it this time:
                Attached Files
                S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                Comment

                • blu_s2
                  S2Forum Addict
                  • Jul 2003
                  • 392
                  • Country: United Kingdom

                  #9
                  its a fiddly little ****** on the stock S2 IC and x-member
                  Jim

                  Comment

                  • audiman
                    S2Forum Freak
                    • Jul 2003
                    • 4827
                    • Country: United Kingdom

                    #10
                    Martyn said that it was tighter than.............. anyway.

                    I have to get it on there, these o rings are lasting about 1-2 months. If i turn the boost even higher then im gonna be doing it every weekend!!
                    sigpic
                    Tom C - www.rcmr.co.uk
                    Audi UR Quattro
                    Audi 100 C3 2.0 5 cyl 115ps
                    Audi S2 - 07k engine project aiming for 800ps
                    Audi B5 RS4 645ps 911nm

                    Comment

                    • blu_s2
                      S2Forum Addict
                      • Jul 2003
                      • 392
                      • Country: United Kingdom

                      #11
                      i'm more than happy to bow to Martyn's superior knowledge of that tightness
                      Jim

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