C4 Dash Trim Removal DIY

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  • UrS4boy
    S2Forum Obsessed
    • Feb 2006
    • 11859
    • Country: Canada

    #1

    C4 Dash Trim Removal DIY

    Removal of Dash Trim (Wrtten for C4s but probably similar for B3s and B4s)

    I recently decided that I liked the nut brown walnut on the door panels that I got off a silver on black 94 100 at one of the local wreckers. I like it so much I decided to go back and get the dash trim. I asked the forum for a DIY or hints. I got a few but it turns out they really didn't prepare me for what was involved. As a result, I took some photos along the way and decided to do a DIY to help the next person(s).

    First of all, the dash trim is nothing like door trims in terms of how they are attached. Door trims are based on metal pins on the back of the trims, poking through holes into minor spring clips. While best to remove the door panel to access the door trims for removal, I am thinking (YMMV) that the door trims could potentially be popped off with a wide stiff metal tool (think multipurpose wall and paint scraper) and more than a little patience. Here are some door panel details.





    Skipping ahead, this was my goal/focus: To remove the three dash trim pieces, items 31 and the two piece item 32 below:





    I started on the left side because I knew it would be easier than the right side and I wanted to get a little success under my belt before tackling the right side. The first step would be to remove the knee bolster (two pieces, 6 10mm bolts IIRC). In my junkyard case, the knee bolster was already removed. Even so the access to the back of Trim Piece 31 wasn't great. So I removed cover 11 and fuse holder 15 (just pushed the fuse holder into the interior of the dash). This provided better visual access to the pins and clips on the back of the trim piece.

    This was the first photo I took, through the hole in the end of the dash were the fuse holder had been:



    This is a detail of the way the circular clip has been pushed over the pin on the dash trim:



    I was able to remove the circular clips through a combination of prying with a flat blade screw driver and pulling with a long nose pliers. I think I pried through the fuse panel hole and pulled with the pliers coming up from the bottom (door open, knee bolster removed). Here was the final result of that effort: Trim removed undamaged:



    Okay with that little bit of success and confidence done, it was time to move to the right side and remove the shorter of the two airbag area trim pieces. To start you would have to remove the glove box (two 10 mm nuts and two 10 mm bolts and two wire connections (with plugs inside grey foam - no need to cut anything). In my case, the glove box was hanging there and all I had to do was remove one final bolt and the two electrical connectors.

    Based on the success of working through the fuse panel area on the left end of the dash, I decided to do the same thing on the right side. I removed cover 12 and was a bit surprised to find just dash (nothing to hide behind that cover 12). There was one clip, Item 14, that I removed. That was enough for me to put one eye to the hole and see what I was up against. Basically the same as the left side: Pins and circle clips. Although in the right side the pins were actually threaded rods.



    Removal of the shorter right side trim clips was done from below with a flat screw driver and needle nose pliers - while watching through that little access hole with my right eye.
    After a bit of playing around and gentle prying and pulling, the small right side trim piece clips and the trim came off in fine shape.

    Because I could not see behind the large airbag trim (air bag is in the way), I tried prying and probing for probably 10 minutes before I finally realized that I would have to remove the item 16 airbag. Turns out that it isn't a big deal. There are two 13 mm nuts on studs that hold the Item 15 airbag frame to the metal airbag substructure. These require a 13 mm deep socket because the studs are quite long. Then there are two (four) 10 mm hex head bolts to remove and one very long 8 mm Allen-head bolt (item 17) to be removed.

    NOTE: On a "live" car, you would want to disarm the airbag before removing it from its desired location. This could be accomplished by disconnecting the battery for 30 minutes or more (have your radio code handy) or pulling the red "206" relay in the right side (LHD) kick panel and/or disconnecting the airbag at a red plug in a grey foam tube above the ECU.



    With the airbag loose an pushed back from the back of the dash, I felt up there and felt three big round nuts of some type. I just loosened them by hand. As you will see in a moment, there is no way you could pry the trim off the dash without damaging the dash and trim with the size of those trim nuts. Anyway, in a few more minutes I had the last trim piece off and was looking at this.



    Back home I took these photos of the trim. Note the photos of the backs and the types of rods and pins and clips and nuts that are used.

    Front Side:



    Back side:



    Here is a detail on the "mushroom head" nuts on the main airbag area trim piece:








    There, wasn't that fun!?

    RS2'd 93 UrS4 5 spd sedan
    94 UrS4 V8 6 spd manual avant
  • bluequattro
    S2Forum Fiend
    • Nov 2004
    • 2960
    • Country: United Kingdom

    #2
    Think they're called star lock washers.
    Same as s2.
    Difficult to get off without breaking pins.
    I use proper trim removal tool.
    Looks bit like a pair of pliers with prongs on.

    Comment

    • bluequattro
      S2Forum Fiend
      • Nov 2004
      • 2960
      • Country: United Kingdom

      #3
      Pucture

      Here s what I mean
      Attached Files

      Comment

      • Vorsprung durch Technik
        S2Forum Freak
        • Jun 2007
        • 4754
        • Country: United Kingdom

        #4
        Excellent post Dave!! Bluequattro do you have a link for the removal tool?

        96 URS6 plus speck saloon
        96 URS6 plus speck estate
        94 2.6 80 Avant
        99 2.8 final edition Cabriolet

        Comment

        • bluequattro
          S2Forum Fiend
          • Nov 2004
          • 2960
          • Country: United Kingdom

          #5
          Sorry. Just a generic picture found to illustrate the tool.
          Ebay will be your friend on these.
          I just searched trim removal tool until I found the correct ones.
          Laser had lifetime warranty.
          I've yet to break my set-they do come keen on your fingers sometimes if the fasten lets go all of a sudden
          Dave

          Comment

          • UrS4boy
            S2Forum Obsessed
            • Feb 2006
            • 11859
            • Country: Canada

            #6
            Originally posted by bluequattro
            Think they're called star lock washers.
            Maybe but I don't think so. I think "star" lock washers have 4 or 6 points, not just 2.

            Last edited by UrS4boy; 17 February 2015, 21:41.
            RS2'd 93 UrS4 5 spd sedan
            94 UrS4 V8 6 spd manual avant

            Comment

            • UrS4boy
              S2Forum Obsessed
              • Feb 2006
              • 11859
              • Country: Canada

              #7
              Originally posted by bluequattro
              Here s what I mean
              Might work. It is a combination of pliers and flat blade screwdriver but in the confined space in question, it might be too long. Definitely would not work on the main airbag trim piece if it has the "mushroom head" spring tension nuts on the threaded rods on the back of the trim.

              RS2'd 93 UrS4 5 spd sedan
              94 UrS4 V8 6 spd manual avant

              Comment

              • bluequattro
                S2Forum Fiend
                • Nov 2004
                • 2960
                • Country: United Kingdom

                #8
                It is difficult in confined spaces I suppose.
                I've removed carbon trims with one from door cards and dash but they ve been removed from the car first to make it easier.
                Star lock ones are on door cards IIRC

                Comment

                • UrS4boy
                  S2Forum Obsessed
                  • Feb 2006
                  • 11859
                  • Country: Canada

                  #9
                  Originally posted by bluequattro
                  It is difficult in confined spaces I suppose. I've removed carbon trims with one from door cards and dash but they ve been removed from the car first to make it easier. Star lock ones are on door cards IIRC
                  The trick is removing the dash trim without removing ALL of the dash (and not breaking anything in the process).

                  C4 UrS door cards seem to not use "star" lock washers:



                  RS2'd 93 UrS4 5 spd sedan
                  94 UrS4 V8 6 spd manual avant

                  Comment

                  • bluequattro
                    S2Forum Fiend
                    • Nov 2004
                    • 2960
                    • Country: United Kingdom

                    #10
                    I've only removed from cars I've broken up so dash out anyway for ecu looms

                    Comment

                    • a25c
                      S2Forum Addict
                      • Mar 2007
                      • 259
                      • Country: Ireland

                      #11
                      Could have done with this write up 2 years ago....I started on the door cards which all popped off easily.Moved on to the dash and to the airbag one only to crack it to bits not knowing there was nuts on it instead of clips[emoji47]ImageUploadedByTapatalk1424219173.859768.jpg


                      Sent from my iPhone using Tapatalk
                      96 UrS6
                      96 UrS6 Avant
                      Previous:
                      '87 coupe quattro, '85 90 quattro
                      '95 S2 Avant '89, 200 quattro 1b
                      '00 Allroad 2.7T, '02 S6 V8 Avant

                      '96 A6 2.5 TDI quattro Avant.

                      Comment

                      • UrS4boy
                        S2Forum Obsessed
                        • Feb 2006
                        • 11859
                        • Country: Canada

                        #12
                        Originally posted by a25c
                        Could have done with this write up 2 years ago....I started on the door cards which all popped off easily.Moved on to the dash and to the airbag one only to crack it to bits not knowing there was nuts on it instead of clips
                        Yeh, if you ask anybody, they always say "Oh, those are just clips at the back of the airbag trim. Hard to get at but just clips". Um... NO.

                        You might find your photo in a future update as an example of what not to do.

                        RS2'd 93 UrS4 5 spd sedan
                        94 UrS4 V8 6 spd manual avant

                        Comment

                        • Vorsprung durch Technik
                          S2Forum Freak
                          • Jun 2007
                          • 4754
                          • Country: United Kingdom

                          #13
                          Here's my Sykes Pickavant trim removal tool that i have used for door card removal for 25 years and it's been perfect for that job. Would there be any benefit owning the plier type over my fixed type tool for the removal of those clips in your pictorial??






                          Attached Files
                          96 URS6 plus speck saloon
                          96 URS6 plus speck estate
                          94 2.6 80 Avant
                          99 2.8 final edition Cabriolet

                          Comment

                          • UrS4boy
                            S2Forum Obsessed
                            • Feb 2006
                            • 11859
                            • Country: Canada

                            #14
                            Originally posted by Vorsprung durch Technik
                            Here's my Sykes Pickavant trim removal tool that i have used for door card removal for 25 years and it's been perfect for that job. Would there be any benefit owning the plier type over my fixed type tool for the removal of those clips in your pictorial??
                            Personnally, I think what you have would be fine for the smaller pieces with the circular clips. Depends how wide it is at the tip. Measure that and I will measure the width of the clip.
                            RS2'd 93 UrS4 5 spd sedan
                            94 UrS4 V8 6 spd manual avant

                            Comment

                            • Vorsprung durch Technik
                              S2Forum Freak
                              • Jun 2007
                              • 4754
                              • Country: United Kingdom

                              #15
                              Originally posted by UrS4boy
                              Personnally, I think what you have would be fine for the smaller pieces with the circular clips. Depends how wide it is at the tip. Measure that and I will measure the width of the clip.
                              The widest part of the fork ie it's tip ends is 10mm.
                              96 URS6 plus speck saloon
                              96 URS6 plus speck estate
                              94 2.6 80 Avant
                              99 2.8 final edition Cabriolet

                              Comment

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