power steering pump jetting fluid out

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  • s2driveruk
    Super Moderator
    • Jul 2003
    • 12696
    • Country: England

    #1

    power steering pump jetting fluid out

    through the big crosshead screw and soaking the front of the engine god i hate that green goo.

    Am i right in thinking there are two large screws as while the pump is coming out I will do them both and change the o-rings on the hoses too
    sigpic

    1992 3b S2 Coupe
  • A80Avant
    S2Forum Obsessed
    • Sep 2005
    • 10873
    • Country: Greece

    #2
    yes there are.
    they are supposed to be there to allow for the dual vane pump to work as a ... 'dual' pump.(for the brakes and all).

    Comment

    • jade
      S2Forum Extremist
      • Jan 2005
      • 1811
      • Home: New Zealand Current: Spain

      #3
      Originally posted by s2driveruk
      through the big crosshead screw and soaking the front of the engine god i hate that green goo.

      Am i right in thinking there are two large screws as while the pump is coming out I will do them both and change the o-rings on the hoses too
      For this repair Buy new o rings and caps, OEM, screws what ever they are called

      If you just change the o ring they will fail again in a short time
      RS 2 580HP

      Comment

      • s2driveruk
        Super Moderator
        • Jul 2003
        • 12696
        • Country: England

        #4
        anyone confirm the part numbers on a 3b pump for the rubber orings and copper washers on the 3 banjos to and from the pupm as i might as well change these too.

        Thanks,
        David
        sigpic

        1992 3b S2 Coupe

        Comment

        • newsh
          S2Forum Obsessed
          • Aug 2003
          • 16226
          • Country: United Kingdom

          #5
          I had my "reconditioned" PS pump on and off the car about 6 times before I got all the leaks. I seems what the rebuilders do is to dip the units in acid to clean them without first removing the plugs and O-rings. The acid gets washed off but some remains in the nooks and crannies.. So the acid sits there eating away the rubber and within a week or two you have another leak. There are 2 small brass plugs with O-rings as well as the 2 big cross-head ones. You need to replace them too. Also clean the gauzes in the banjo bolts, these can block up with debris (rubber debris from rotting O-rings?) and cause the seals to fail early as the pump is overworking..

          S2 Coupe 3B Project


          Ur quattro restoration

          S2 Avant

          Boost is the new rock and roll!
          sigpic

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          • Jamo
            Retired OG Mod
            • Mar 2004
            • 21750
            • Country: United Kingdom

            #6
            there is another cause of this which someone was speaking about at the MRC meet where a gauze in the pas pipe gets blocked or turned around causing pressure build up

            Comment

            • s2driveruk
              Super Moderator
              • Jul 2003
              • 12696
              • Country: England

              #7
              useful feedback Newsh - cheers, I'll add those to the listing too. The fluid was coming out the usual spot but worth giving it the once over to hopefully avoid having to revisit it again within a few weeks. Jamo - I think the one you're talking about is the reducer in the p/s line which can get dislodged and either cause a spike in pressure or just get noisy like mine is having been rebuilt bu Pirtek in the past. I *might* just get that line remade again in an attempt to silence it
              sigpic

              1992 3b S2 Coupe

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