CV Boots - changing

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  • s2driveruk
    Super Moderator
    • Jul 2003
    • 12696
    • Country: England

    #1

    CV Boots - changing

    Guys,

    Is this a simple job?

    Anyone BTDT as i have been quoted some silly money for what should be a non complicated change of two bits of rubber.

    Me local VAG dealership I rang for the amusement factor.....ch ching £291.47 sir :eek2:

    Then rang their +4 arm who deal with older cars £247.91 :eek2:

    Waiting for a local independent to quote me - I'll just buy the parts meself i think... £47.26 from audi - Martyn, any advances. Only thing is time is against me as I need me car.

    Cheers,

    David
    sigpic

    1992 3b S2 Coupe
  • s2driveruk
    Super Moderator
    • Jul 2003
    • 12696
    • Country: England

    #2
    and the local garage.....£172.73 inc.

    1.5hrs per side
    £27 for parts


    David
    sigpic

    1992 3b S2 Coupe

    Comment

    • Martynf
      S2Forum Extremist
      • Jul 2003
      • 1885
      • Country: United Kingdom

      #3
      It's tools and time David.... the age old problem of all mechanical repairs....

      Tom posted a great set of photo's and advice a couple of weeks ago. It's not that difficult a job, but you'll need a tool big enough to undo the drive shaft bolt which *most* toolboxes don't have... I don't yet...

      The cv is removed with a neat trick, using the old bolt to 'pop' the joint off the shaft, after the circlip is off!! have a look for toms post, he posted some great pictures.

      Martyn
      Martyn
      -------------------------------------

      www.vagparts.com

      Comment

      • s2driveruk
        Super Moderator
        • Jul 2003
        • 12696
        • Country: England

        #4
        hmmm, sure i can do this myself.

        Couple of questions:
        1) What grease do you repack the gaiter with and how much
        2) Do you undo the driveshaft bolt with the weight of the car on the ground and whats the torque up amount when tightening

        Cheers,

        David
        sigpic

        1992 3b S2 Coupe

        Comment

        • Martynf
          S2Forum Extremist
          • Jul 2003
          • 1885
          • Country: United Kingdom

          #5
          David,

          The CV boot kit comes with the needed grease and circlips etc... plus a new shaft bolt. The shaft bolt *may* be either a normal bolt head (easy) or sometimes... you get a big Allen head bolt in the kit (hence tool needed which most people wouldn't have)

          Your questions:
          1) The stuff that comes with the boot kit. You use 40 grams into the CV joint and then 50 grams into the boot. Or in english, if the grease is a 100 gram tube stick nearly all of it in there!!

          2)On the ground. The torque setting is 200nm and then 90 degrees.

          Martyn
          Martyn
          -------------------------------------

          www.vagparts.com

          Comment

          • audiman
            S2Forum Freak
            • Jul 2003
            • 4827
            • Country: United Kingdom

            #6
            My post is in the trans. section. The bolt on my shed was 27mm external hex. Just need a length of scaffold tubing to undo, with car on ground,handbrake on and someone pressing the brake pedal just to make sure.

            Dead easy job. No offence to Martyn but i bought my CV boot kits from GSF, they are pukka GKN ones. cost about £20 each. Come with two packets of grease, i chucked the lot in.

            Check my other post for details.
            sigpic
            Tom C - www.rcmr.co.uk
            Audi UR Quattro
            Audi 100 C3 2.0 5 cyl 115ps
            Audi S2 - 07k engine project aiming for 800ps
            Audi B5 RS4 645ps 911nm

            Comment

            • Alistair E
              S2Forum Addict
              • Jul 2003
              • 479

              #7
              CV Joint

              Martyn

              What's the trick with popping the joint off with the bolt? Can't think of the exact design of the joint but is it that the bolt actually screws right through the joint and hits the driveshaft?
              Maybe talking complete rubbish but can't picture the joint in my head.

              Thanks

              Alistair

              Comment

              • audiman
                S2Forum Freak
                • Jul 2003
                • 4827
                • Country: United Kingdom

                #8
                Yeah thats it spot on. Just take the joint out of the hub and screw the bolt all the way into the end of the joint, just keep going until the joint is free.
                sigpic
                Tom C - www.rcmr.co.uk
                Audi UR Quattro
                Audi 100 C3 2.0 5 cyl 115ps
                Audi S2 - 07k engine project aiming for 800ps
                Audi B5 RS4 645ps 911nm

                Comment

                • S2 Ant
                  S2Forum Possessed
                  • Jul 2003
                  • 3682
                  • Country: United Kingdom

                  #9
                  Done both my outer ones on the weekend just gone and all the above is spot on, 27mm socket, short extension and 5ft scafold pole..... Roberts your fathers brother, off it comes and a piece of cake to do!!



                  If only all jobs were as simple!!!
                  Ant

                  2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
                  2011 Kawasaki Z1000

                  Comment

                  • audiman
                    S2Forum Freak
                    • Jul 2003
                    • 4827
                    • Country: United Kingdom

                    #10
                    Glad to be of service
                    sigpic
                    Tom C - www.rcmr.co.uk
                    Audi UR Quattro
                    Audi 100 C3 2.0 5 cyl 115ps
                    Audi S2 - 07k engine project aiming for 800ps
                    Audi B5 RS4 645ps 911nm

                    Comment

                    • Lee
                      S2Forum Extremist
                      • Jul 2003
                      • 1512
                      • Country: United Kingdom

                      #11
                      It's simple David. Give me a shout if you need a hand. Did my NSF last year and OSF at Xmas. Easy job. Great trick with winding the bolt into release the CV...who's idea was that (haven't read this post yet)? Whoever it was, thank you very much as I didn't know it first time around!!
                      1995 S2 Avant with some upgrades

                      Designun Limited....
                      Aerospace, Space and Motorsport Design Consultancy and hardware supply.

                      Comment

                      • audiman
                        S2Forum Freak
                        • Jul 2003
                        • 4827
                        • Country: United Kingdom

                        #12
                        That will be me again!! God im good! :nana:
                        sigpic
                        Tom C - www.rcmr.co.uk
                        Audi UR Quattro
                        Audi 100 C3 2.0 5 cyl 115ps
                        Audi S2 - 07k engine project aiming for 800ps
                        Audi B5 RS4 645ps 911nm

                        Comment

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