Master cylinder rod failure

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  • BrianSmith_S2
    S2Forum Extremist
    • Jun 2005
    • 1342
    • Home: Northern Ireland Current: British Antarctic Territory

    #1

    Master cylinder rod failure

    car has been running brilliantly for a while then yesterday i went to go for a drive. depressed the clutch pedal, engaged reverse, then wallop. the clutch pedal snapped forward away from foot

    saw £ signs run in front of me expecting a major issue with the clutch.

    crawled under the dash and had a closer look at pedal essembly and found the master cylinder rod had snapped clean off

    from the fracture joint it had been going for some time. also noticed that the rod was bent

    thought that if i could remove the nut portion on the bent rod i could attach a section of studding to at least get me home. but no, this nut is part of the assembly so could only add studding by removing the assembly, drilling and tapping it m6, then add the studding.

    ive read previous threads and seems to have happened to a few other forum members. how long are they likey to work for, and is it a sign that my new 'K'reg aby is getting old and fragile, just like me

    Brian

  • 220bhp
    S2Forum Fiend
    • Nov 2004
    • 2578
    • Home: United Kingdom

    #2
    Happend to me on my s6, quite commen I think,not to much money and easy to fix if you can work upside down

    Comment

    • Jamo
      Retired OG Mod
      • Mar 2004
      • 21750
      • Country: United Kingdom

      #3
      Is yours a 6 speed Brian?

      If so I think it's the slave push rod and not the master that connects to the pedal

      Comment

      • ericd
        S2Forum Extremist
        • Nov 2003
        • 1240
        • Country: Scotland

        #4
        Originally posted by Jamo
        Is yours a 6 speed Brian?

        If so I think it's the slave push rod and not the master that connects to the pedal
        Nah, I don't think so

        Comment

        • Fat Audi 80
          Super Moderator
          • Jan 2004
          • 10547
          • Country: England

          #5
          Originally posted by ericd
          Nah, I don't think so

          Agreed, the master is under the dash, and the slave in the bell housing....

          A new one is the only remedy, but when mine when I had the whole lot done as the clutch plates were worn. (Slave was done while it was all off too....)

          Good luck.

          Cheers,

          Steve.
          The Perfectionist
          sigpic
          Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

          Comment

          • BrianSmith_S2
            S2Forum Extremist
            • Jun 2005
            • 1342
            • Home: Northern Ireland Current: British Antarctic Territory

            #6
            Picked the S2 up today . damm it feels nice getting back into the car after just a weekend without it.

            trouble is after such a serious fault with the master cylinder push rod, i drove home very slowly from the garage like a saint, paranoid the damm thing would snap again

            cheered up that they did a good job, and was only charged £112 for the work (part+labour+vat) so was nicely surprised.

            vw/audi specialist garage over basingstoke near the leisure park did it if anyone is in need in the future.

            Brian

            Comment

            • S2central.net
              Retired OG Mod
              • Jul 2003
              • 16590
              • Country: Northern Ireland

              #7
              Thats a reasonable price for a fairly tedious job IMO...

              Have heard of these happening b4 - must get a look at mine to see if I can spot any cracks !


              Paul
              Paul Nugent
              Webmaster http://S2central.net
              Administrator http://S2forum.com

              1994 S2 Coupe ABY - aka Project Lazarus
              2001 A6 allroad 2.5TDi - family tank
              2003 S4 Avant 4.2 V8 - daily burble

              Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

              There are only 10 kinds of people that understand binary - those that do, and those that don't

              Comment

              • s2driveruk
                Super Moderator
                • Jul 2003
                • 12696
                • Country: England

                #8
                Brian, which garage is that??? If there is a trusty place a couple of miles down the road that would be quite good for either of the audis sat on the drive. glad to hear you got it sorted.
                sigpic

                1992 3b S2 Coupe

                Comment

                • Pirvu Eugen
                  S2Forum Extremist
                  • Apr 2007
                  • 1978
                  • Country: Romania

                  #9
                  if the rod from master cylinder has an rubber ,vibration damper i think, on it then that will fail because the rod will bend and brake from the thread. The best choise is to put in one solid rod without that intermediate piece.
                  All the best!
                  Eugen

                  Comment

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