Change oil in RS2 gearbox, need help

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  • Lighthouse
    S2Forum Addict
    • Jul 2007
    • 229
    • Country: Norway

    #1

    Change oil in RS2 gearbox, need help

    Hello!

    I am going to change the oil in my RS2 transmission, and im wondering. Does it exis an "how to" on this topic?

    It's 2 plugs to remove to drain the oil, but only one too refill oil. So when I refill thru the one hole i found to fill, does this fill up both "chambers" ?

    Pardon my poor english
    '10 A5 Coupè 2.0TFSI REVO
    90 quattro

    X- 91 S2 Coupè 467hp, 670nm!
  • Greg_S
    Administrator
    • Jul 2003
    • 12431
    • Country: United Kingdom

    #2
    To renew, remove the top plug first. Then remove the lower and drain the fluid. Then fill from the top plug until the level reaches the hole and replace the top plug.

    It is the same procedure for the rear diff too. HTH
    Greg

    S2Forum.com Administrator & Webmaster

    '93 Coupe with a few tweeks

    Comment

    • Jamo
      Retired OG Mod
      • Mar 2004
      • 21750
      • Country: United Kingdom

      #3
      Hi the fill level is 7mm before the reaching the gearbox hole, you can use an allen key as a marker

      Comment

      • S-Express
        S2Forum Extremist
        • Nov 2006
        • 1133
        • Home: United Kingdom Current: Wales

        #4
        Originally posted by Jamo
        Hi the fill level is 7mm before the reaching the gearbox hole, you can use an allen key as a marker

        http://www.s2forum.com/forum/showthread.php?t=20384
        Shame on you Jamo its 16mm below on an RS2......:mischeif:
        sigpic

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        • AndyP
          S2Forum Zealot
          • Feb 2004
          • 6049
          • Country: England

          #5
          This maybe a daft question, but why does the Avant take less oil than the Coupe? Surely they use the same gearbox?
          sigpic
          1991 Audi S2 3B - 2.5 Stroker engine
          1997 A6 2.5TDi quattro avant - C4
          1976 RD250E / 350LC cafe racer

          Comment

          • Lighthouse
            S2Forum Addict
            • Jul 2007
            • 229
            • Country: Norway

            #6
            Thanks everyone! We eventually figured it out, and then understood how it was

            Freshmen still learning
            '10 A5 Coupè 2.0TFSI REVO
            90 quattro

            X- 91 S2 Coupè 467hp, 670nm!

            Comment

            • lind4hl
              S2Forum Fiend
              • Jul 2008
              • 2465
              • Country: Sweden

              #7
              Jamo and s-express: where have you get these from, i asked my mate that work in the workshop @Audi if it was like this, and he said no...

              i am also unsure on this, why should an rs2 have lower oil level than an s2? if the oil level should be below the hole to fill, why the hell did audi put it 16mm above the oil level, that´s just silly..

              One thing i've learned we are way behind the Scandinavians!

              Comment

              • S2central.net
                Retired OG Mod
                • Jul 2003
                • 16590
                • Country: Northern Ireland

                #8
                This is curious... checking the almanacs here......
                Paul Nugent
                Webmaster http://S2central.net
                Administrator http://S2forum.com

                1994 S2 Coupe ABY - aka Project Lazarus
                2001 A6 allroad 2.5TDi - family tank
                2003 S4 Avant 4.2 V8 - daily burble

                Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                There are only 10 kinds of people that understand binary - those that do, and those that don't

                Comment

                • S2central.net
                  Retired OG Mod
                  • Jul 2003
                  • 16590
                  • Country: Northern Ireland

                  #9
                  Looking at 01E tranny manual here. It calls out 2.7 liters of fluid.

                  On older 01E gearboxes (S2 and RS2) the filler plug is towards rear of the driveshaft flange. Manual states oil level should be 7mm (seven) below bottom edge of filler hole.

                  Newer 01E boxes (later than S2/RS2 applications) have a filler plug towards the front... Manual states oil level should be 1mm (one) below bottom edge of filler.
                  Paul Nugent
                  Webmaster http://S2central.net
                  Administrator http://S2forum.com

                  1994 S2 Coupe ABY - aka Project Lazarus
                  2001 A6 allroad 2.5TDi - family tank
                  2003 S4 Avant 4.2 V8 - daily burble

                  Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                  There are only 10 kinds of people that understand binary - those that do, and those that don't

                  Comment

                  • S2central.net
                    Retired OG Mod
                    • Jul 2003
                    • 16590
                    • Country: Northern Ireland

                    #10
                    On the rear diff, oil level is conveniently at the bottom edge of filler plug. Capacity of 1.5liter there.
                    Paul Nugent
                    Webmaster http://S2central.net
                    Administrator http://S2forum.com

                    1994 S2 Coupe ABY - aka Project Lazarus
                    2001 A6 allroad 2.5TDi - family tank
                    2003 S4 Avant 4.2 V8 - daily burble

                    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                    There are only 10 kinds of people that understand binary - those that do, and those that don't

                    Comment

                    • lind4hl
                      S2Forum Fiend
                      • Jul 2008
                      • 2465
                      • Country: Sweden

                      #11
                      it feels weird that it should sit 7mm under the plug.. i will try my car with oil level @ the plug anyways, but i might have wrong, but it doesent feel right..

                      One thing i've learned we are way behind the Scandinavians!

                      Comment

                      • prosty
                        S2Forum Extremist
                        • Jun 2005
                        • 1114
                        • Country: Sweden

                        #12
                        I've always filled the gearbox until it flows from the fill hole, it always runs down a bit on the gears so when it flows through the hole, it "should" be enough, never killed a tranny because if this anyway (AFAIK)
                        2004 9-5 aero
                        2009 Subaru Legacy Diesel
                        1994 Toyota Supra Eurospec 6-spd LHD
                        3-4 Audis in parts

                        Comment

                        • Chris5044
                          S2Forum Extremist
                          • Feb 2005
                          • 1663
                          • Country: United Kingdom

                          #13
                          Originally posted by S2central.net
                          Looking at 01E tranny manual here. It calls out 2.7 liters of fluid.

                          On older 01E gearboxes (S2 and RS2) the filler plug is towards rear of the driveshaft flange. Manual states oil level should be 7mm (seven) below bottom edge of filler hole.

                          Newer 01E boxes (later than S2/RS2 applications) have a filler plug towards the front... Manual states oil level should be 1mm (one) below bottom edge of filler.
                          Anyone know the answer to this?
                          this is slight confusing.. does he mean older 01E by 5gearbox? And newer 6speed?

                          Or meaning all boxes with s2 n rs2 are old?

                          As he put later than s2 rs2, is that a typo? Were these boxes used after s2 n rs2 in newer cars hence matching what he is saying?

                          I have a 6speed aby.. so its either 1mm or 7mm from fill cap... ahh!!

                          Please help xx

                          Comment

                          • Mikes2
                            S2Forum Extremist
                            • Jul 2003
                            • 1704
                            • Country: Scotland

                            #14
                            A very old post to drag up. The workshop manual for the S2 states 7mm below the filler. 01E is the generic name for manual 6 speed boxes. Lots of cars after the S2 were fitted with an 01E box which is what Paul was referring to
                            Mike

                            http://www.s2-audi.co.uk

                            Comment

                            • Chris5044
                              S2Forum Extremist
                              • Feb 2005
                              • 1663
                              • Country: United Kingdom

                              #15
                              Originally posted by Mikes2
                              A very old post to drag up. The workshop manual for the S2 states 7mm below the filler. 01E is the generic name for manual 6 speed boxes. Lots of cars after the S2 were fitted with an 01E box which is what Paul was referring to
                              Sweet thank you. Yes im doing oil now. So needed answers n search brought this up. Yep worked this out on visual comparisions of boxes online etc..thank you for replying.

                              Our boxes are same as rs2.. hehe.. also used in early gumbert apollos.. so extra info I found x

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