Clutch pedal, please help!

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  • Chris_w
    S2Forum Enthusiast
    • Apr 2009
    • 193
    • Country: United Kingdom

    #1

    Clutch pedal, please help!

    Just fitting my new clutch MC, its all gone in fine and bolted up etc, but now, whatever i do, when i depress the clutch pedal, it just sinks straight to the floor and stays there.

    Ive adjusted the screwed bar on the MC to each extreme, and it still does it.
    Any ideas or suggestions?

    Im really starting to loose any kind of love for this car at the moment.
  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #2
    Have you bled the system properly? Might be worth doing so again.
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

    Comment

    • Chris_w
      S2Forum Enthusiast
      • Apr 2009
      • 193
      • Country: United Kingdom

      #3
      surely i cant bleed it with the pedal like it is, its impossible to pump the pedal!

      take it it needs to be done with a pressure bleeding kit then?

      Comment

      • Ross
        S2Forum Possessed
        • Aug 2005
        • 3399
        • Country: England

        #4
        You just have to pump the pedal by hand.. it's a bit of a workout pushing it in/out. It will firm up suddenly when the air is out of the system, and yes a bleed kit would make life easier! I used mark_s2 instead
        AUDI - saving Dad's from minivans since 1994

        Comment

        • Chris_w
          S2Forum Enthusiast
          • Apr 2009
          • 193
          • Country: United Kingdom

          #5
          Clutch feels awful after new Master cylinder

          hi all,

          just fitted a new genuine clutch master cylinder to my ABY 6spd.

          Bled it through a complete eazibleed resevoir with engine switched off.

          Then tried it out when stationary, and had to adjust the screwed bar on the MC to fully out, otherwise the pedal just stays down.

          Now, having just taken it for a drive, the clutch feels terrible, does nothing for the first half of travel, its hard to get into gear unless you weld your foot to the bulkhead, and the bite point is really low.

          Any ideas

          Comment

          • Chris_w
            S2Forum Enthusiast
            • Apr 2009
            • 193
            • Country: United Kingdom

            #6
            i pressure bled it, still hit the floor until i adjusted the pedal, theres very little thread left on the bar now though, which i know isnt right, and the bite point is right at the bottom of the pedal travel:



            Quite fed up now

            Comment

            • s2_bo
              S2Forum Zealot
              • Oct 2005
              • 6067
              • Home: United Kingdom Current: France

              #7
              Sounds like its still got air in the system.

              Did you blead everything or just the MC and clutch?
              91 S2 coupé - RIP
              98 S8 - Luxury barge

              Comment

              • Chris_w
                S2Forum Enthusiast
                • Apr 2009
                • 193
                • Country: United Kingdom

                #8
                i only bled from the bleed nipple on the slave cylinder, is there another one, or is it worth doing the brakes as well?

                Comment

                • Jamo
                  Retired OG Mod
                  • Mar 2004
                  • 21750
                  • Country: United Kingdom

                  #9
                  Threads have been merged

                  Comment

                  • Acidburn
                    S2Forum Obsessed
                    • Jun 2007
                    • 13459
                    • Country: United Kingdom

                    #10
                    I'd do all the brakes if I was you.

                    btw seem to remember someone commenting to have the hand brake off when doing this, good luck

                    Comment

                    • prosty
                      S2Forum Extremist
                      • Jun 2005
                      • 1114
                      • Country: Sweden

                      #11
                      The clutch system is pretty much self bleeding, you just open the valve and let it pour down, then just do the regular procedure as you always do, always be 2 ppl, or preferably 3, one under the car (Pelle) , one doing nothing just checking the oil (Andreas) and one doing all the labour (Me)
                      2004 9-5 aero
                      2009 Subaru Legacy Diesel
                      1994 Toyota Supra Eurospec 6-spd LHD
                      3-4 Audis in parts

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                      • Chris_w
                        S2Forum Enthusiast
                        • Apr 2009
                        • 193
                        • Country: United Kingdom

                        #12
                        Discovered the problem.

                        It was my lack of patience!
                        Bled 2 litres through to make sure, tweaked the pedal adjustment and all is well in s2 world (well, sort of, even with roose hoses my boost leak has popped up to say hello lol)

                        Thanks for the help and advice people, as always, much apreciated.

                        Comment

                        • irishs2
                          S2Forum Fiend
                          • Apr 2009
                          • 2455
                          • Country: Ireland

                          #13
                          tweaked the pedal adjustment? My clutch also bits very low on the pedal, what adjustment did you do?
                          Eric

                          95 S2 Avant under rebuild.

                          Comment

                          • lind4hl
                            S2Forum Fiend
                            • Jul 2008
                            • 2465
                            • Country: Sweden

                            #14
                            Originally posted by prosty
                            The clutch system is pretty much self bleeding, you just open the valve and let it pour down, then just do the regular procedure as you always do, always be 2 ppl, or preferably 3, one under the car (Pelle) , one doing nothing just checking the oil (Andreas) and one doing all the labour (Me)

                            LMAO

                            One thing i've learned we are way behind the Scandinavians!

                            Comment

                            • Chris_w
                              S2Forum Enthusiast
                              • Apr 2009
                              • 193
                              • Country: United Kingdom

                              #15
                              Originally posted by irishs2
                              tweaked the pedal adjustment? My clutch also bits very low on the pedal, what adjustment did you do?
                              the MC conncets to the clutch pedal via a threaded bar that screws into a u-shaped braket on the pedal. The bar has a nut moulded into it that can be twisted adjusting where the pedal sits and at what point of the travel it pushes the MC (if that makes sense?)

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