Upgrade gearbox internals, how much would it cost

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  • s2_wot
    S2Forum Fiend
    • Aug 2006
    • 2178

    #1

    Upgrade gearbox internals, how much would it cost

    I have 6 speed gearbox box from a urS4. I am considering installing it into my B5 TDI but 5th an 6th gears are a bit shorter than they would be on an original diesel gearbox.

    How much would the parts be?
    Do I need special tools to change these cogs?
    How much would the labour be if I go to a "specialist"

    I know I'll need to change the rear diff to the correct final drive ratio.

    Thanks in advance
    Shane
  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #2
    custom gears are not cheap. why would you want to bother?
    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant

    Comment

    • s2_wot
      S2Forum Fiend
      • Aug 2006
      • 2178

      #3
      Good question. Basically being a dag dag it's comfortable at below 3000 rpm cruise. I want to cruise at higher speeds at lower revs.

      I'll dig out the ratios later to explain.
      Shane

      Comment

      • Error404
        Super Moderator
        • Mar 2007
        • 19789
        • Country: United Kingdom

        #4
        surely a petrol box will be geared shorter as it ha a larger PRM range?
        Panthero Coupé quattro 20vt
        Indigo ABY coupé
        Imola B6 S4 Avant

        Comment

        • s2_wot
          S2Forum Fiend
          • Aug 2006
          • 2178

          #5
          Yes it is and I want to gear it taller in 5th an 6th as I can't find a diesel 6 speed box in ireland.

          I should have said my car has only got a 5 speed box at the moment which has a short 5th gear.
          Shane

          Comment

          • 5cylinderman
            S2Forum Addict
            • Oct 2011
            • 367
            • Country: Ireland

            #6
            Diesel G'box

            Hi Shane,

            I may be breaking my 1995 A6 C4 2.5 tdi Avant soon. Would the 'box from that suit you?
            A punter made me an offer for the vehicle lately, to take it away (the turbo's dead) and he has until the end of the month to come up with the readies.
            Otherwise I'll put it out to the Forum members for parts.

            Comment

            • s2_wot
              S2Forum Fiend
              • Aug 2006
              • 2178

              #7
              Sent you a pm and forgot to ask is it on irish plates?
              Shane

              Comment

              • andy10v
                S2Forum Zealot
                • Mar 2009
                • 5996
                • Country: Scotland

                #8
                The CRB gearbox PDF is on motorgeek, I think a O1E video is on there are well.

                Might be worth a browse through.

                AUDI CQ and related: Audi Coupe Quattro 20V Service Training.pdf Audi MPI Engine Management Service Training.pdf Audi 100 1990_manual.pdf concertII_Bentley_Audi_A4_B6_Radio.pdf cq-ja1070-74l.pdf Guide_to_CAN-Bus.pdf kk-steckerbelegung-canbus-radios.pdf...
                Current-2004 Impreza PPP wagon

                Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                Sold ABY-stock

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