Refurbing Porsche Cup 1 reps (Mille Miglia)

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  • Jas11n
    S2Forum Zealot
    • Jan 2004
    • 5067
    • Country: England

    #1

    Refurbing Porsche Cup 1 reps (Mille Miglia)

    Picture run-through of refurbing my Cup 1 reps. No-way was I paying the quoted £67 per wheel when I can do them myself. I'm a certified "tight ****"

    Click the pics for larger versions

    Originally posted by Before





    Originally posted by Rubbing down and filing





    Originally posted by Silvered up base coats



    Originally posted by Finished with three coats of hard lacquer







    I started off by using a P120 grit wet "n" dry and a nice sharp file to key the surface, remove scratches and sort the rim edges out of kurbing marks.
    Next up was to start and reduce the wet "n" dry grit rating down to P1200 through P600 and P800.
    I used a scotch pad to finally smooth off and key the surface up.
    Wipe off all the dust with a microfibre cloth then wipe the wheels down with some thinners.
    Made sure the room temp was at no lower than 15°c and gave all four wheels three coats of silver leaving around 20 mins between coats. I used a silver paint which has a slight anthracite effect in certain light conditions.
    The wheels were then rubbed down again with scotch cloths to remove any furring and wiped down again with a very small amount of thinners on a cloth.
    Next was to coat all four wheels with a double hard acrylic lacquer.
    In between each stages I again rubbed them down slightly with a scotch cloth.

    All this above was done with spray cans, alllowing me to do the whole refurb for around £12 all in.
    Now thats better than paying £268.

    Tyres will be fitted next week and are brand fire new Pirelli P-zero Rosso assimetrico's in 225 x 45 x 17 . Flush fit valves will also be going on.

    Patience and preparation are the keys to doing this yourself.

    Pics next week when they are on the car..

    Jas
    Last edited by Jas11n; 13 February 2006, 02:07. Reason: spelling, Doh
    2001 Avus Silver B5 RS4.
    2004 A4 Avant 1.8T quattro Sport-LE.
    1995 S2 Coupe - sold (sniff)
  • pastures16
    S2Forum Fiend
    • Nov 2004
    • 2058
    • Country: United Kingdom

    #2
    nice job ja
    do you do a mobile service
    94 s2 avant
    aoc member 1116

    Comment

    • Nuvo
      S2Forum Possessed
      • Nov 2003
      • 3825

      #3
      Wow! Very nice work Jas and cost effective too, I might do some DIY refurbishment myself after seeing the results of your handywork. I'd need to look at heating my garage before I attempted such a job first mind.

      All in, how many hours work would you estimate this at and can you give me some more info on the lacquer you used?

      Cheers,
      Nuvo.

      Comment

      • Jas11n
        S2Forum Zealot
        • Jan 2004
        • 5067
        • Country: England

        #4
        Originally posted by Nuvo
        Wow! Very nice work Jas and cost effective too, I might do some DIY refurbishment myself after seeing the results of your handywork. I'd need to look at heating my garage before I attempted such a job first mind.

        All in, how many hours work would you estimate this at and can you give me some more info on the lacquer you used?

        Cheers,
        Nuvo.
        Thanks matey

        I spent about three hours in total preparing and rubbing the wheels down. The pic of the wheel above before refurbing was the worst of the four as it had some very hard kurbing on the rim edge and some deepish scratches on the surface. I must have spent at least an hour on that one alone.

        Roughly spent two hours or so applying the silver base coat, including leaving 20 mins or so between the three coats. Paint used was Simoniz silver wheel paint with a hint of anthracite. Two 500ml cans used at £2.99 a can.

        Lacquering took around the same as above. I opted to use Hycote Double Acrylic Concentrated paint. I used one 150ml can per wheel at £1.50 a can. This gives a very thick covering on one application. I got three coats out of the one can.
        The scotch pads and wet "n" dry I got from work.

        Jas
        2001 Avus Silver B5 RS4.
        2004 A4 Avant 1.8T quattro Sport-LE.
        1995 S2 Coupe - sold (sniff)

        Comment

        • Jas11n
          S2Forum Zealot
          • Jan 2004
          • 5067
          • Country: England

          #5
          Originally posted by pastures16
          nice job ja
          do you do a mobile service
          Ta, and yes I can do a mobile sevice at £67 per wheel

          Jas
          2001 Avus Silver B5 RS4.
          2004 A4 Avant 1.8T quattro Sport-LE.
          1995 S2 Coupe - sold (sniff)

          Comment

          • 4WheelDrifter
            S2Forum Zealot
            • Oct 2004
            • 5773
            • Country: Devon

            #6
            Freaky. I just took off my Cup 1s yesterday, ready to refurb them. I've even got the same brand of paint at the ready.
            SS

            Comment

            • pastures16
              S2Forum Fiend
              • Nov 2004
              • 2058
              • Country: United Kingdom

              #7
              Originally posted by Jas11n
              Ta, and yes I can do a mobile sevice at £67 per wheel

              Jas
              bargin is that collected at that price
              94 s2 avant
              aoc member 1116

              Comment

              • dan_b
                S2Forum Possessed
                • Sep 2003
                • 3670
                • Home: United Kingdom Current: England

                #8
                You've done an excellent job there, nice one! Have you got any spare centre caps, I'm one short?!
                Ex S2 owner, now running around in an A4 Avant quattro...

                Comment

                • jubjub
                  S2Forum Extremist
                  • Nov 2003
                  • 1239
                  • Country: England

                  #9
                  Excellent

                  Comment

                  • Jas11n
                    S2Forum Zealot
                    • Jan 2004
                    • 5067
                    • Country: England

                    #10
                    Originally posted by dan_b
                    You've done an excellent job there, nice one! Have you got any spare centre caps, I'm one short?!
                    Not yet, but when my new ones are made they're yours Dan
                    2001 Avus Silver B5 RS4.
                    2004 A4 Avant 1.8T quattro Sport-LE.
                    1995 S2 Coupe - sold (sniff)

                    Comment

                    • s2avant95M
                      S2Forum Extremist
                      • Mar 2004
                      • 1217
                      • Home: England Current: United States

                      #11
                      Good work fella.
                      Tim

                      1995 S2 Avant, ruby red - ** SOLD TO ROSS **
                      Golf Rallye G60 ** SOLD **
                      Golf MK2 Oaky with R32 engine
                      Audi A6 Avant 1.9 TDi 130
                      Golf MK2 8v Race car

                      Comment

                      • Fat Audi 80
                        Super Moderator
                        • Jan 2004
                        • 10547
                        • Country: England

                        #12
                        Yep! Very nice job.
                        The Perfectionist
                        sigpic
                        Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

                        Comment

                        • AAH!
                          S2Forum Addict
                          • Jun 2004
                          • 497
                          • Home: United Kingdom Current: Bhutan

                          #13
                          looking good!
                          formally RS2 +

                          Comment

                          • Jas11n
                            S2Forum Zealot
                            • Jan 2004
                            • 5067
                            • Country: England

                            #14
                            Thanks chaps

                            Just thought I'd add this about fitting. I think it's been covered before but I couldn't find it in a search.
                            The Mille Miglia wheels use a tapered seat bolt. Your standard radius seat bolts won't work correctly hence you'll need to buy some new ones.
                            I've bought 16 pieces of 14mm x 1.5 60° taper seat, 28mm thread length with a 17mm hex head. Also got 4 locking wheel bolts in the same sizes.
                            I know I could have done a stud conversion, but Trackstore has gone to the wall, eBay was a quick click away for bolts and I really don't mind using the supplied "tommy" bar in the toolkit to change wheels.

                            Thanks once again go to MikeS2 for pointing this out. Could have been dangerous otherwise
                            Now I'm just waiting on the flush fit valves and bolts to arrive, wish they'd hurry up
                            2001 Avus Silver B5 RS4.
                            2004 A4 Avant 1.8T quattro Sport-LE.
                            1995 S2 Coupe - sold (sniff)

                            Comment

                            • Jas11n
                              S2Forum Zealot
                              • Jan 2004
                              • 5067
                              • Country: England

                              #15
                              Piccies of the wheels on the car.
                              I like em

                              Click the pics for bigger versions.







                              2001 Avus Silver B5 RS4.
                              2004 A4 Avant 1.8T quattro Sport-LE.
                              1995 S2 Coupe - sold (sniff)

                              Comment

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