How to replace ignition cylinder / barrel FAQ

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  • Eriksson
    S2Forum Addict
    • Jul 2004
    • 329
    • Country: Sweden

    #1

    How to replace ignition cylinder / barrel FAQ

    i thought i share some info and pictures.
    Might be using some strange words so just ask if thers anythingm you dont understand.

    First of all remove the following things.
    plastic cover underneth the steeringwheel.
    ignition connection.
    Instrument cluster (Speedo)
    Steeringwheel
    Steeringwheel plastic covers, both top and bottom.
    Light switches, turnsignal etc.
    And a black plastic cover see picture below, i had to use som force to remove it.

    Black plastic thingie


    Some parts removed


    Loosen the steering rack bolts to make room for wiggeling the whole cylinder out.


    Remove bolt to loosen cylinder (including steering lock)



    all out all parts loosened.



    Drill a hole for cylinder removal make sure to hit the locking notch, approx 3 mm


    Tap out locking pins.



    Last edited by Eriksson; 7 October 2008, 22:28.
    sigpic
    Audi S2 Coupe - 92
    Koni + H&R. PowerFlex bushes. 3" Exhaust
    RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
    Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
    Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
    Best ET 2007 201m 8.15@140km/h
    Best ET 2008 402m 12.34@177km/h
    My Project
    http://www.s2forum.com/forum/showthread.php?t=16997
  • Eriksson
    S2Forum Addict
    • Jul 2004
    • 329
    • Country: Sweden

    #2
    i had to replace this part because i missed the locking screws and broke the plastic.


    Part no for the cylinder, i only use the part thats broaken on my original.


    And the connection plastic part.



    Hope someone have can use the information.

    Cheers Per Eriksson
    sigpic
    Audi S2 Coupe - 92
    Koni + H&R. PowerFlex bushes. 3" Exhaust
    RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
    Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
    Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
    Best ET 2007 201m 8.15@140km/h
    Best ET 2008 402m 12.34@177km/h
    My Project
    http://www.s2forum.com/forum/showthread.php?t=16997

    Comment

    • Andreas
      S2Forum Maniac
      • Nov 2005
      • 731
      • Country: Sweden

      #3
      You will probably have to give 1 irl lesson as well >: !¤%!¤#%%¤&
      Andreas Lundstroem
      A4 STCC Avant -04
      Audi /S/2/ Sedan -94

      prev.
      Audi /S/2/ Coupe -91

      Comment

      • newsh
        S2Forum Obsessed
        • Aug 2003
        • 16226
        • Country: United Kingdom

        #4
        Brilliant guide! Thanks for that!

        S2 Coupe 3B Project


        Ur quattro restoration

        S2 Avant

        Boost is the new rock and roll!
        sigpic

        Comment

        • MachineWolf
          S2Forum Tinkerer
          • Oct 2010
          • 2
          • Country: United Kingdom

          #5
          Thanks!

          Very useful info, really helped!
          Thanks!

          Comment

          • UrS4boy
            S2Forum Obsessed
            • Feb 2006
            • 11859
            • Country: Canada

            #6
            Originally posted by newsh
            Brilliant guide! Thanks for that!
            Similar to this one:


            RS2'd 93 UrS4 5 spd sedan
            94 UrS4 V8 6 spd manual avant

            Comment

            • newsh
              S2Forum Obsessed
              • Aug 2003
              • 16226
              • Country: United Kingdom

              #7
              Originally posted by UrS4boy
              Awesome Google translate!

              S2 Coupe 3B Project


              Ur quattro restoration

              S2 Avant

              Boost is the new rock and roll!
              sigpic

              Comment

              • LHD_Kid
                S2Forum Possessed
                • May 2006
                • 3695
                • Home: England Current: Belgium

                #8
                How do you remove the steering lock housing once everything is undone?
                its all loose, but no amount of wiggling and tugging gets it to come out...
                Honda CBR 1100XX Blackbird Turbo....undergoing major changes.....
                S2 Coupe... bit easier off the line...
                '03 ZX12-R daily hack.... lots of nice bolt ons...

                Comment

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