Funfy the rescued B3 ABY coupe

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  • Quattroking
    S2Forum Fanatic
    • Jan 2019
    • 60
    • Country: United Kingdom

    #1

    Funfy the rescued B3 ABY coupe

    Here is my emerald green B3 ABY coupe I purchased late 2017. Its an early 1993 car now with 140,000 miles. The log book says I'm the second owner, but it was used by a antique car dealership on the daily for an unknown period. I have no proof but I think the dealer picked it up at a private auction.

    It was in quite rough shape when I went to view it, but being an B3 with the ABY I couldn't leave it. It not being immaculate, when I rebuilt/replaced pretty much everything I didn't feel guilty for modifying a perfect example.

    The interior was thrashed and damaged by the coupe water ingress issues, so most of the upper half went in the bin. What could have been saved was covered in a thick coating of spray adhesive, the stuff was everywhere. The lower half is was in better shape, most of it was saved.

    The body was in surprisingly good shape, just a very small patch panel needed where the rear exhaust hanger had been bashed (flush fitted and ground back, would be hard to notice it). That virus thing gave me plenty of time to treat most of the underbody.

    I have labelled and stored most of the factory parts.

    Whats been done so far:

    has almost all of AK motorsport catalogue, subframes/control arms/top mounts/toe links
    very old set of H&R coil overs, 11 years old now! looking at something different as uk roads suck.
    I still need to fit the ali steering bush to replace the rubber one, and the front inner and outer tie rods. (has new oem stuff at the mo)

    oem 9 spokes18x8j 43et with 15mm hub centric spacer with 225/40/18 (normally go for Michelin cup 2s)
    18z front brakes (not the best choice but had a super deal on them)
    standard rear callipers, changed the carrier now have 300mm solid rear disk
    almost all new lines and hoses

    01e new bearings, Wavetrack, carbon synchros, the 034 gear linkage (going to swap to b5 setup with coolerworks stick)
    rear diff new bearings, Wavetrack
    all new boots and grease, the centre prop had carrier and UJ replaced and balanced
    034 gearbox and engine mounts, track density.

    The engine was worse than originally expected, so i went completely through it.
    vaper blasted almost everything
    The bores didn't have much taper/egging so it got a fresh dingle ball hone and new rings on the oem pistons.
    This is the controversial bit, i know its not the right way! Being an externally balanced engine, it should have gone and been balanced. But it hasn't, yet.
    FCP rods, ARP through out (yes all clearances where checked), king rod bearings and glyco mains.
    VR head gasket, decked the head, everything deburred, and hand lapped the stock valves back.

    BST intake manifold with 034 rail to accept long 14mm injectors, phenolic spacer
    040 pump in tank, factory fuel lines to the bay, adjustable pressure reg, -8 flexi fuel lines in the bay
    wagner evo 2 front mount intercooler, plumbing fabbed up in 70mm tube.
    No bov or recerc valve for those epic turbo sounds.

    30mm silicones to a burndown box for a breather

    all new hoses, ali rad, Needs more ducting to not run fan on low speed all the time

    OEM yes OEM k24-7000 (i have a gen 2 GTX3584RS with a .82 k24/k26 flange to fit)
    k24/26 wagner exhaust manifold
    3 inch catless downpipe
    3.5 inch cat back

    freshly ground 7A flywheel with unsprung sachs racing organic disk and pressure plate (was due to go in my TDI but it got the ceramic puck instead)

    still a big work in progress, theres probably more things done not listed. later ill dig out some more pics.

    its my daily at the mo, so please excuse the dirt.

    IMG_2.jpg 4.jpg 3.jpg 5.jpg 6.jpg 9.jpg 7.jpg 8.jpg 1.jpg
  • Quattroking
    S2Forum Fanatic
    • Jan 2019
    • 60
    • Country: United Kingdom

    #2
    ill add the future plans later, need to get back to work!

    Comment

    • K Simmonds
      S2Forum Zealot
      • Dec 2007
      • 7627
      • Country: Wales

      #3
      That's going to be a monster with the Garret GTX35 fitted, looks like it's pretty much ready to bolt on, I can see why your going for an aftermarket ECU now.

      Running without a diverter valve sounds willd!
      1990 B3 2.0 80 quattro.
      1992 C4 2.8 Avant quattro
      1994 MTM RS2.
      1998 B5 TDI quattro Sport.
      2000 B5 TQS.

      Comment

      • sal_s2
        S2Forum Extremist
        • Jul 2003
        • 1287
        • Country: United Kingdom

        #4
        Any issues running the exhaust under the subframe? No speedbumps local to you?

        Comment


        • s2driveruk
          s2driveruk commented
          Editing a comment
          Was about to say the same thing! Lol
      • DFrosty
        S2Forum Enthusiast
        • May 2011
        • 182
        • Country: United States

        #5
        Nice work!

        Might you be able to pull a part number off of that power steering fluid reservoir?

        As the S2 was not available here in the states, I'm not making much progress locating one like this with intake/return hose connections oriented this way with those mounting provisions.

        Thank you
        Attached Files

        Comment

        • Quattroking
          S2Forum Fanatic
          • Jan 2019
          • 60
          • Country: United Kingdom

          #6
          sorry for the late reply, only just got back to the car.
          its 8A0 422 373 c
          IMG_20241022_174802.jpg IMG_20241022_174814.jpg IMG_20241022_174806.jpg

          Comment

          • Tractor Dave
            S2Forum Zealot
            • Dec 2017
            • 5983
            • Country: Wales

            #7
            I have one like that spare but postage will be high. I'm in the UK.
            Nothelle S2 Avant
            Black Ur project
            Silver Rs2 Project gone
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

            Comment

            • Greg_S
              Administrator
              • Jul 2003
              • 12430
              • Country: United Kingdom

              #8
              Neat project, that exhaust looks like it’s on the loud side without much silencing going on.
              Greg

              S2Forum.com Administrator & Webmaster

              '93 Coupe with a few tweeks

              Comment

              • fourcircles@mail.com
                S2Forum Hobbyist
                • Nov 2024
                • 10
                • Country: England

                #9
                How do I post on here I need some info on a rs2 I just brought sorry and thank you

                Comment

                • Quattroking
                  S2Forum Fanatic
                  • Jan 2019
                  • 60
                  • Country: United Kingdom

                  #10
                  The beautiful sound it makes is a bit of a fine balance between my enjoyment and not annoying the neighbours late at night. It's also not as low as you'd think, not had any problems with sleeping policemen. Just the odd multi storey car park.

                  It visited MRC on one of there open days and put down a reasonable number on the motronic.
                  S2.png

                  After this i fitted the maxxecu and went to a hub dyno local to me, all i'll say is if you don't have the proper hubcentric adapters expect a bumpy ride! It put down 276hp at the hubs. In my mind that was the same as at mrc, but this time i had 4 port boost control and might have got out of hand... EGT never went over 760C but EMP must have been nuts.
                  IMG_20240727_142913.jpg IMG_20240727_142017.jpg

                  I shouldn't have pushed it so hard but it drove home smoking like a train. So now it has the big one fitted with a full 3.5 inch system, with some siemens 875cc injectors, using a dynopro its now up at 462HP but very much fuel system limited. See the methanol flex fuel for deets.
                  Attached Files

                  Comment

                  • Quattroking
                    S2Forum Fanatic
                    • Jan 2019
                    • 60
                    • Country: United Kingdom

                    #11
                    Here's the full wet weight of the car, not a light racer!
                    IMG_20240829_134249.jpg IMG_20240829_134547.jpg

                    Comment

                    • sljob
                      Banned
                      • Dec 2024
                      • 1
                      • Country: United States

                      #12
                      You've gone through the engine with some serious upgrades. The bores were in good condition with minimal taper, so a dingle ball hone and new rings on the OEM pistons were enough to refresh it. You've also opted for FCP rods, ARP fasteners, and King rod bearings alongside Glyco main bearings. Although you mention it's controversial not balancing the engine since it's externally balanced, you've ensured that clearances were checked.

                      Comment

                      • newsh
                        S2Forum Obsessed
                        • Aug 2003
                        • 16226
                        • Country: United Kingdom

                        #13
                        Originally posted by sljob
                        You've gone through the engine with some serious upgrades. The bores were in good condition with minimal taper, so a dingle ball hone and new rings on the OEM pistons were enough to refresh it. You've also opted for FCP rods, ARP fasteners, and King rod bearings alongside Glyco main bearings. Although you mention it's controversial not balancing the engine since it's externally balanced, you've ensured that clearances were checked.
                        Are you an AI? You seem like one.

                        S2 Coupe 3B Project


                        Ur quattro restoration

                        S2 Avant

                        Boost is the new rock and roll!
                        sigpic

                        Comment

                        • Nuvo
                          S2Forum Possessed
                          • Nov 2003
                          • 3825

                          #14
                          That's precisely what I thought too.

                          Comment

                          • DFrosty
                            S2Forum Enthusiast
                            • May 2011
                            • 182
                            • Country: United States

                            #15
                            Originally posted by Tractor Dave
                            I have one like that spare but postage will be high. I'm in the UK.
                            Appreciate that Tractor Dave, but I was able to source one in a Tradition Group Buy.

                            Comment

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