GROUP BUY Pressure test kit for S2/RS2/S4/S6

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  • Lee
    S2Forum Extremist
    • Jul 2003
    • 1512
    • Country: United Kingdom

    #31
    Insert bung in end of hose coming from the intercooler before it goes into teh metal pipe. You are then not pressurising the throttle body at all. By using the bung, the only hose not being tested is the one just before the throttle body where the ISV is. Without the bung, you pressurise the cyliners, crankcase and breather system (through the throttle body).
    1995 S2 Avant with some upgrades

    Designun Limited....
    Aerospace, Space and Motorsport Design Consultancy and hardware supply.

    Comment

    • jameswkr
      S2Forum Maniac
      • Jul 2003
      • 538
      • Country: United Kingdom

      #32
      Thanks - makes sense now. Confirm one set for me please.

      Comment

      • raymor
        S2Forum Maniac
        • Sep 2003
        • 597
        • Country: Scotland

        #33
        Full kit for me please, Lee.

        thanks,
        Raymond
        1997 A6 (C4)Q TDi http://forums.tdiclub.com/showthread.php?t=291269 - Sold
        1987 CQ85RS
        1994 S2 Avant- Gone
        1991 V8 -Gone, but lives on in the TDi and CQ

        Fintray Hillclimb - 33.20s
        Doune Hillclimb - 55.02s
        Forrestburn Hillclimb - 52.61

        Comment

        • Mihnea
          S2Forum Extremist
          • Jul 2003
          • 1288
          • Home: Belgium Current: United Kingdom

          #34
          Lee,

          This size pressure tester also works on all 210-225 HP VAG 1.8T engines, TT or S3.

          More units to be sold??? tho I guess most of the 1.8T owners won't have a clue what you're talking about
          '98 Silver Grey 2.7T S4, dual 2.75" turbo back exhaust with no cats, FMIC, BIG injectors, 10 Bar motorsport fuel pump, modded RS4 turbos, tubular exhaust manifolds, custom intakes, RS4 MAF, Bilstein PSS9, H&R ARBs, 19" BBS CH, custom remap, 511 BHP/505ft-lbs

          www.MRCTuning.com
          info@MRCTuning.com
          Workshop Directions

          Comment

          • Lee
            S2Forum Extremist
            • Jul 2003
            • 1512
            • Country: United Kingdom

            #35
            Sounds good Mihnea, thanks. I will go and register on a few other Forums then. If the quantities increase sufficiently I will pass on any further savings to S2Forum members as the price drops. Can't say fairer than that!
            1995 S2 Avant with some upgrades

            Designun Limited....
            Aerospace, Space and Motorsport Design Consultancy and hardware supply.

            Comment

            • Graham
              S2Forum Extremist
              • Jul 2003
              • 1622
              • Home: United Kingdom Current: Australia

              #36
              The first kit i done had 5 bungs:-
              One for the MAF pipe, With tyre valve fitted and BSP blanking plug(incase you plumb it into metered/controled garage air
              One for the intercooler>pressure pipe blanking bung,
              One for the MAF pipe breather connection off the rocker cover,
              One for the Recirc valve connection into the MAF pipe,
              And one to isolate the turbo before the line goes into the intercooler (from under the car).
              Getting a bung into the throttle body is a bit of a PITA so the ISV can be tested so i didnt bother, but it is possible as this bung would need an O-ring groove and o-ring to seal on the ID of the throttle body.
              Graham
              Everything should be made as simple as possible, but not simpler.--:Albert Einstein

              Comment

              • Graham
                S2Forum Extremist
                • Jul 2003
                • 1622
                • Home: United Kingdom Current: Australia

                #37
                Now i just make 4 bungs and do without isolating the turbo from the intercooler.
                The boss goes mad whe he sees me spending 2 hrs making a set of bungs though
                Everything should be made as simple as possible, but not simpler.--:Albert Einstein

                Comment

                • Lee
                  S2Forum Extremist
                  • Jul 2003
                  • 1512
                  • Country: United Kingdom

                  #38
                  Just sent off drawings for the bungs in pdf format to the manufacturer. Prices should be very good and if there is demand for other sizes these can be turned around in quantity very quickly. I also asked for a quote on ally 25mm hose plugs if anyone wants to remove their aux radiator (many have done). I am just seeing if I can get them cheaper than what is currently available.
                  1995 S2 Avant with some upgrades

                  Designun Limited....
                  Aerospace, Space and Motorsport Design Consultancy and hardware supply.

                  Comment

                  • SR71
                    S2Forum Addict
                    • Apr 2004
                    • 330
                    • Country: Wales

                    #39
                    One kit for me thanks Lee.

                    00 Audi B5 S4 MRC550
                    08 RRS TDV6 HSE
                    03 Kawasaki B2 ZX12R 1287cc

                    Comment

                    • Lee
                      S2Forum Extremist
                      • Jul 2003
                      • 1512
                      • Country: United Kingdom

                      #40
                      So far the list of those interested in the Pressure test interface and a bung is as follows:

                      Robo
                      sps-si
                      s2-roo
                      s2-1.5bar
                      Greg S
                      djavant
                      Pete RS2
                      s2_avant
                      batty
                      quattroboy
                      Squealy
                      Curlyks2
                      gavs_20v
                      Twoqu
                      Sal
                      ericd
                      Jamo
                      Nigelm
                      Raymor
                      sr71
                      AudiS4
                      Mihnea

                      The price for the Pressure test interface with tyre valve is £11.24 and the bungs for the intake pipe are coming it at £6.67. With VAT that comes to £21.04 and recorded delivery and packaging at cost is £2.76 on top. Postage to EU countries is £4.12 but EU insurance is about £4 extra if required. All post and packing is done at cost. VAT is chargeable to EU customers unless they are a registered business and advise me of their VAT number.

                      Many who do these tests on a regular basis think that additional bungs are unnecessary. Despite that, I also got a price for other bungs: aluminium 25mm bungs are coming in at £4.60 (+VAT is £5.41each) if anyone wants some. I managed to get them cheaper than I have found them elsewhere. These are ideal for permanently plugging the hoses when removing the aux radiator too.

                      The kit will be provided with a set of easy to follow instructions (ie with pretty pictures!) but I will need to use someone else’s car for the ‘action shots’ as I no longer have a stock air box.

                      I will let this group buy run until 21 November. Send an email to lee@s2-parts.com to confirm your interest and for payment instructions (I’ll send you a PM if you miss this post in the next few days anyway). Please list exactly what you want with a delivery address and I will confirm the price payable. BACS transfer, Paypal or cheque can be used. Delivery will be within 3 weeks of end of group buy date and/or when full funds are cleared.

                      I will be making a few extra but these will be available for £25+VAT after the group buy. If we get many more interested before the end of the group buy the price for everyone will come down by a few quid overall but we need to make 50 sets for that!

                      Thanks again

                      Lee
                      1995 S2 Avant with some upgrades

                      Designun Limited....
                      Aerospace, Space and Motorsport Design Consultancy and hardware supply.

                      Comment

                      • 4WheelDrifter
                        S2Forum Zealot
                        • Oct 2004
                        • 5773
                        • Country: Devon

                        #41
                        I definitely need it. If I ran full boost my wastegate would be made redundant, it leaks so much.
                        Put me down for a kit please.
                        Ta.
                        SS

                        Comment

                        • Chris M
                          S2Forum Extremist
                          • Sep 2003
                          • 1030
                          • Country: United Kingdom

                          #42
                          Can you put me down for one please Lee.

                          Cheers,

                          Chris
                          Cheers,

                          Chris

                          Silver S2 Avant : Sold

                          Comment

                          • Rob W
                            S2Forum Addict
                            • Jul 2003
                            • 353
                            • Country: United Kingdom

                            #43
                            V handy bit of kit put me down for one Lee cheers m8
                            Rob W
                            04 Audi S4 Avant
                            55 Merc 220cdi c class estate Family hack.
                            92 Audi S2 3b Sadly gone.
                            1969 mustang fastback 302. Dry storage

                            Comment

                            • Lee
                              S2Forum Extremist
                              • Jul 2003
                              • 1512
                              • Country: United Kingdom

                              #44
                              List as it currently stands. Those who have paid so far are in RED
                              Robo
                              sps-si
                              s2-roo
                              s2-1.5bar
                              Greg S
                              djavant
                              Pete RS2
                              s2_avant
                              batty
                              quattroboy
                              Squealy
                              Curlyks2
                              gavs_20v
                              Twoqu
                              Sal
                              ericd
                              Jamo
                              Nigelm
                              Raymor
                              sr71
                              AudiS4
                              Mihnea x?
                              4WheelDrifter
                              ChrisM
                              Rob W
                              RABHRAB

                              All those who haven't paid yet. Send an email to lee@s2-parts.com and I will send you a mail listing payment options and details required. I will distribute a PM to those who haven't paid by the end of the weekend.

                              Lee
                              1995 S2 Avant with some upgrades

                              Designun Limited....
                              Aerospace, Space and Motorsport Design Consultancy and hardware supply.

                              Comment

                              • DAVIDP20V
                                S2Forum Enthusiast
                                • Dec 2003
                                • 165

                                #45
                                considering recent faults appearing .......... " LEE " Put me down for one !

                                e-mail on its way.
                                DAVIDP20V - 95' Polar Silver RS2 standard 315 bhp, forge diverter valve, Mark H mod and boost gauge..... and shes for sale.

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