Audi S2 Avant - 500 HP Project

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  • prosty
    S2Forum Extremist
    • Jun 2005
    • 1114
    • Country: Sweden

    #241
    Videos are good. I Still have have the DV camera at home so maybe I'll bless you with another movie if you want to,
    2004 9-5 aero
    2009 Subaru Legacy Diesel
    1994 Toyota Supra Eurospec 6-spd LHD
    3-4 Audis in parts

    Comment

    • prosty
      S2Forum Extremist
      • Jun 2005
      • 1114
      • Country: Sweden

      #242


      I HAVE THE POWER!!!!!!!!!!!

      (+ checking my navel for "LUDD")
      2004 9-5 aero
      2009 Subaru Legacy Diesel
      1994 Toyota Supra Eurospec 6-spd LHD
      3-4 Audis in parts

      Comment

      • prosty
        S2Forum Extremist
        • Jun 2005
        • 1114
        • Country: Sweden

        #243
        Here we go.. AGAIN!!!


        4 stock piston and 4 verdi rods. The 5th one was measured, no damage done.
        5 new pistons needed, good thing I had them "in stock" .



        Head wash @ Arctic Tuning





        Intake channel


        Exhaust channel


        Until next post .

        TTFN.
        2004 9-5 aero
        2009 Subaru Legacy Diesel
        1994 Toyota Supra Eurospec 6-spd LHD
        3-4 Audis in parts

        Comment

        • prosty
          S2Forum Extremist
          • Jun 2005
          • 1114
          • Country: Sweden

          #244
          Some more work being done

          Same weight on all 5 verdi rods! Impressive.


          One done.


          This is how it's done.
          Lube up the bolt, slide it into the piston.


          Add a Verdi rod and push the bolt gently through and CLICK you're done


          TAAADAAA


          All done. MAN am I fast??!


          New look (for the later part of 2007 anyway)


          Interesting to see that the old pistons also had the same weight. Cool.
          0 gram difference between everything now. That's good.

          Everything is prepared. Hopefully the new bearings will show up tomorrow, and I'll finish the bottom end then. It takes me just a few hours to do a complete build. The nastiest part is those damn lock rings to the rod bolt.. !%!%!"%"%£@$£

          The head will be started to be repaired tomorrow or later this week. If my $$ hold up, I might be able to turn the key in a week. I'm running out of cash though.

          Ohh yeah.. I also ordered a new exhaust housing from ATP to my GT 35R, hopefully this new one will give me faster spool than 2.3 bar @ 5500 RPM.

          All for today. More tomorrow.
          2004 9-5 aero
          2009 Subaru Legacy Diesel
          1994 Toyota Supra Eurospec 6-spd LHD
          3-4 Audis in parts

          Comment

          • prosty
            S2Forum Extremist
            • Jun 2005
            • 1114
            • Country: Sweden

            #245
            More Work!

            Didn't get the main bearings so I couldn't complete the engine. But did a few other things.

            ARP head bolts



            Pistons put into the block.

            Step 1


            Step 2


            All aboard


            RTM Manufactured "counter" against the pulley


            Waterpump


            After run pump


            Cam belt tensioner


            Flywheel triggers


            All for today folx. Tomorrow the mains will be here and I'll complete the engine (probably)
            2004 9-5 aero
            2009 Subaru Legacy Diesel
            1994 Toyota Supra Eurospec 6-spd LHD
            3-4 Audis in parts

            Comment

            • 4WheelDrifter
              S2Forum Zealot
              • Oct 2004
              • 5773
              • Country: Devon

              #246
              Nice work there, Prosty.

              Originally posted by prosty
              The nastiest part is those damn lock rings to the rod bolt.. !%!%!"%"%£@$£
              You mean the circlips on the gudgeon pins? I hate those too.


              What is this? A new 'Big Bang' I5 for late 2007?


              Nice to see you use a special tool like I have.
              SS

              Comment

              • prosty
                S2Forum Extremist
                • Jun 2005
                • 1114
                • Country: Sweden

                #247
                HEHEH

                Hopefully turning the key really soon, I think the exhaust housing will be the thing that will hold me back. It will be here august 8'th according to fedex. Then assemble the engine and check everything so around 9-10th of August maybe. The last "official" race this year is august 25th so hopefully I'll be there ready to beat 11.45.
                2004 9-5 aero
                2009 Subaru Legacy Diesel
                1994 Toyota Supra Eurospec 6-spd LHD
                3-4 Audis in parts

                Comment

                • prosty
                  S2Forum Extremist
                  • Jun 2005
                  • 1114
                  • Country: Sweden

                  #248
                  Everything was perfect.
                  2004 9-5 aero
                  2009 Subaru Legacy Diesel
                  1994 Toyota Supra Eurospec 6-spd LHD
                  3-4 Audis in parts

                  Comment

                  • prosty
                    S2Forum Extremist
                    • Jun 2005
                    • 1114
                    • Country: Sweden

                    #249
                    Bottom end finished.. Again


                    Before bearings


                    After bearings


                    Pulley on "biatch"


                    Cover on


                    Done diddly done


                    ARP bolted again.


                    Waiting for the head.


                    One setback today though:
                    Took apart the exhaust housing and then I broke off a 12.9 allen bolt in the ex manny, that will be a PITA to get out. But it's doable

                    Soon, head on, egine in, key on. Race on!
                    Pretty fast build none the less.
                    2004 9-5 aero
                    2009 Subaru Legacy Diesel
                    1994 Toyota Supra Eurospec 6-spd LHD
                    3-4 Audis in parts

                    Comment

                    • prosty
                      S2Forum Extremist
                      • Jun 2005
                      • 1114
                      • Country: Sweden

                      #250
                      New exhaust housing, .63 A/R for the GT35R. Hopefully it will increase the spool up speed which have been killing me this year.



                      2004 9-5 aero
                      2009 Subaru Legacy Diesel
                      1994 Toyota Supra Eurospec 6-spd LHD
                      3-4 Audis in parts

                      Comment

                      • Acidburn
                        S2Forum Obsessed
                        • Jun 2007
                        • 13459
                        • Country: United Kingdom

                        #251
                        Looking good, i've never seen pictures of an engine being built up like that before so its shown me where each part goes/how it all goes together. Be good to find out how this goes once all together.

                        Comment

                        • prosty
                          S2Forum Extremist
                          • Jun 2005
                          • 1114
                          • Country: Sweden

                          #252
                          Bought a new Turboflange to the EM, going to weld it on wednesday.
                          2004 9-5 aero
                          2009 Subaru Legacy Diesel
                          1994 Toyota Supra Eurospec 6-spd LHD
                          3-4 Audis in parts

                          Comment

                          • prosty
                            S2Forum Extremist
                            • Jun 2005
                            • 1114
                            • Country: Sweden

                            #253
                            More movies from my racing day



                            Against my cars tuner, I smoked his *** even though he got a head start, we both agreed on taking it slow, this was the first run, I just wanted to see if everything was OK with the car.

                            Best run so far with the car, it skids to the side a lot, lots of time to pick up there.



                            Thanks!!!
                            2004 9-5 aero
                            2009 Subaru Legacy Diesel
                            1994 Toyota Supra Eurospec 6-spd LHD
                            3-4 Audis in parts

                            Comment

                            • prosty
                              S2Forum Extremist
                              • Jun 2005
                              • 1114
                              • Country: Sweden

                              #254
                              The car was started tonight. I'm soooooooo tired. I made a video but I've forgotten the cable to the camera at work. It sounds like a traktor.
                              2004 9-5 aero
                              2009 Subaru Legacy Diesel
                              1994 Toyota Supra Eurospec 6-spd LHD
                              3-4 Audis in parts

                              Comment

                              • Acidburn
                                S2Forum Obsessed
                                • Jun 2007
                                • 13459
                                • Country: United Kingdom

                                #255
                                Is that because it needs mapping or is something wrong with it?

                                Comment

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