Audi S2 Coupé -91 - Some fix & Tuning!

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  • Niklas_S2
    S2Forum Fanatic
    • Feb 2013
    • 74
    • Country: Sweden

    #1

    Audi S2 Coupé -91 - Some fix & Tuning!

    Hey!

    Think it´s time for me to start my own thread here on S2forum, so I can show what I´m doing in my garage back in Sweden and hopefully get som tips & tricks on my way.

    It will be ALOT of pics in this post, but I hope you enjoy it!

    Here is some pics days after I bought it 2009.






    Personally I hated the rims and thought the car was way to high
    So I bought BBS LeMans 19" Replica and lowered it a bit...


    Short after that i painted the bumpers and the skirt in the same colour as the rest of the car! Then it turned out like this:




    Changed the headlights to RS2


    Putted a few hours on the Engine so it looked alright...


    I also bought some leather seats.




    Then the "real" project started 2,5 years ago when I was tired of running with only
    ~280hp...


    Really an oily mess :/


    The gearbox in need of some love


    Ordered an 7A-head that was setup for 3b...


    After some work


    One of the valve


    Always nice to ad some fresh parts


    Ordered some parts...




    Then I just mounted it all back together


    The original K24 7000, for the first startup.


    The gearbox after some love..




    In waiting after more parts i bought some treser tail lights


    One lifter








    Megasquirt V3X


    Some 7A-cams


    Mounted...


    Sneakpeek at the Engine in the car..






    Thought it would be nice with some metal interior




    Took away the original fuellines and fixed the tank a Little bit too...








    Cathtank in the back..


    Thought it would be cool to build my own intake...
















    First time I ever welded aluminium












    I´m pretty happy with that







    3B-engine / 2,2L

    Engine setup:

    Block
    #H-Beam Rods
    #Balansed (pistons, rods, crankshaft, flywheel, clutch and crankshaft pulley)
    #Cylinder block is Milled and Honed
    #ARP-bolts for flywheel, crankshaft and cylinderhead
    #Homemade surge protection in the oil pan
    #Steel gear on the crankshaft
    #ACL Bearings
    #Bushings in Delrin to the engine and gearbox
    #New waterpump

    Cylinderhead
    #Ported
    #Milled Valves and seats
    #New valve guides on exhaust side
    #Milled to the deck surface
    #New valve seals
    #Stiffer valve springs
    #7A Cams
    #Tommi´s Billet adjustable cam gear
    #New timing chain

    Exhaust
    #Turbo (Not decided yet) (T3)
    #Cp-service exhaust manifold
    #Stainless 3" with 3,5" downpipe
    #Turbosmart 45mm WG
    #Turbosmart 50mm Blow off valve

    Intake
    #Home made intake of aluminum with fullradie hoppers
    #Original throttle

    Fuel
    #Braided fuel lines AN8
    #E85
    #Bosch 1700cc fuel injectors
    #Aeromotive BTR
    #Fuelpumps - 1 Bosch 040 in tank and 2 Bosch 044 after catchtank

    Gearbox/Clutch
    #Sachs 707 push plate
    #Sachs 4-pad torsion sinter-pad

    Ignition
    #Megasquirt v3x
    #VAG 60-2 trigger at crankshaft from Audi A2
    #VAG 115R-coils
    #Hallsensor from ABY/AAN

    More updates will come!


    / Niklas
    Last edited by Niklas_S2; 22 April 2014, 13:21.
  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #2
    Originally posted by Niklas_S2

    Short after that i painted the bumpers and the skirt in the same colour as the rest of the car! Then it turned out like this:
    That looks stunning First time I've like painted lowers
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer

    Comment

    • Niklas_S2
      S2Forum Fanatic
      • Feb 2013
      • 74
      • Country: Sweden

      #3
      Originally posted by AndyP
      That looks stunning First time I've like painted lowers
      Thanks alot!

      Comment

      • AndyP
        S2Forum Zealot
        • Feb 2004
        • 6049
        • Country: England

        #4
        First time welding aluminium?? Really?? Nice work
        sigpic
        1991 Audi S2 3B - 2.5 Stroker engine
        1997 A6 2.5TDi quattro avant - C4
        1976 RD250E / 350LC cafe racer

        Comment

        • Niklas_S2
          S2Forum Fanatic
          • Feb 2013
          • 74
          • Country: Sweden

          #5
          Originally posted by AndyP
          First time welding aluminium?? Really?? Nice work
          Yes it was! I´m starting to love the TIG

          Comment

          • AndyP
            S2Forum Zealot
            • Feb 2004
            • 6049
            • Country: England

            #6
            Me too, and when my S2 stops hoovering all the cash out of my bank, I'm going to upgrade from DC to AC/DC so I can learn aluminium too.
            sigpic
            1991 Audi S2 3B - 2.5 Stroker engine
            1997 A6 2.5TDi quattro avant - C4
            1976 RD250E / 350LC cafe racer

            Comment

            • jsws3
              S2Forum Extremist
              • Apr 2012
              • 1174
              • Country: United Kingdom

              #7
              The car is a real credit to you it looks amazing .

              What paint did you use on the gearbox ?

              Comment

              • Niklas_S2
                S2Forum Fanatic
                • Feb 2013
                • 74
                • Country: Sweden

                #8
                Originally posted by AndyP
                Me too, and when my S2 stops hoovering all the cash out of my bank, I'm going to upgrade from DC to AC/DC so I can learn aluminium too.
                Haha I´ve got the same cash-"problem" but i have a nice brother that supplies me with all kinds of machines

                Comment

                • s2driveruk
                  Super Moderator
                  • Jul 2003
                  • 12696
                  • Country: England

                  #9
                  err....wow great photos and a nice thread...keep it going, looking fwd to th finished article
                  sigpic

                  1992 3b S2 Coupe

                  Comment

                  • Niklas_S2
                    S2Forum Fanatic
                    • Feb 2013
                    • 74
                    • Country: Sweden

                    #10
                    Originally posted by jsws3
                    The car is a real credit to you it looks amazing .

                    What paint did you use on the gearbox ?
                    Thanks man!

                    It is heat resistant (650C) spray-paint on can I bought in a local shop.

                    Comment

                    • Niklas_S2
                      S2Forum Fanatic
                      • Feb 2013
                      • 74
                      • Country: Sweden

                      #11
                      Originally posted by s2driveruk
                      err....wow great photos and a nice thread...keep it going, looking fwd to th finished article
                      Thanks alot! I will try not to get you disappointed

                      Comment

                      • fish
                        S2Forum Fiend
                        • Aug 2007
                        • 2333
                        • Home: United Kingdom Current: Sweden

                        #12
                        Välkommen
                        Audi 80 Competition -94 Daily driver

                        www.garaget.org/fish for more pic´s of my cars

                        Comment

                        • aronmatic2
                          S2Forum Fiend
                          • Jan 2004
                          • 2129
                          • Country: Hungary

                          #13
                          Wery nice car, congratulation.
                          what camera do you use. very nice pics.
                          --------------------------------------------------------
                          Real carbon parts for S2 and RS2. Check Carbondesign on facebook

                          Comment

                          • Niklas_S2
                            S2Forum Fanatic
                            • Feb 2013
                            • 74
                            • Country: Sweden

                            #14
                            Originally posted by fish
                            Välkommen
                            Tackar! Verkar vara lite mer liv på detta forumet

                            Comment

                            • Niklas_S2
                              S2Forum Fanatic
                              • Feb 2013
                              • 74
                              • Country: Sweden

                              #15
                              Originally posted by aronmatic2
                              Wery nice car, congratulation.
                              what camera do you use. very nice pics.
                              Thanks!

                              I use my old Canon EOS 450D.

                              Comment

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