Broken ABS ground bolt inside ABS pump

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  • Tom_
    S2Forum Extremist
    • Oct 2007
    • 1301
    • Country: Czech Republic

    #1

    Broken ABS ground bolt inside ABS pump

    Guys i broke bolt of abs ground inside abs pump. Any ideas how to remove from it? Bad access and no piece outside housing. Or any ideas if can use some other spot on the ABS pump? I really dont need to loosen everything around it I want to clean contacts of the ground and thast happened


    Audi Coupe Quattro 2.3 20V
  • mike74
    S2Forum Maniac
    • Apr 2014
    • 615
    • Country: Scotland

    #2
    can you not weld a nut on then unscrew the bit that's stuck?

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    • Tom_
      S2Forum Extremist
      • Oct 2007
      • 1301
      • Country: Czech Republic

      #3
      I cant reach there with welder, too little space for it. So this option is out of table What abou putting the ground from ABS to the brake cylinder? This two devices are connected with brake lines, so i think, that is conductive ??Just thought
      Audi Coupe Quattro 2.3 20V

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      • GazzaG60
        S2Forum Freak
        • Mar 2007
        • 4133
        • Country: United Kingdom

        #4
        can you remove it?

        need to drill and use and extractor

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        • Tom_
          S2Forum Extremist
          • Oct 2007
          • 1301
          • Country: Czech Republic

          #5
          I can, but i wont because of mess with the brake fluid and other stuff..I try to figure it out something more less timing difficult and less mess. Remove ABS pump is the last option
          Audi Coupe Quattro 2.3 20V

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          • GazzaG60
            S2Forum Freak
            • Mar 2007
            • 4133
            • Country: United Kingdom

            #6
            if you loosen the bolts on the back and the front is free you can lift it slightly. maybe enough to get to it with a drill. i can with mine but my lines may not be as factory. i have the same pump as it used to be a 16v mine. no evap near it though.

            Comment

            • Tom_
              S2Forum Extremist
              • Oct 2007
              • 1301
              • Country: Czech Republic

              #7
              There is one on the back and two bolts on the front...I try to loose one on the front, when i turn with the number 1 it turns as weel number 2.
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              Audi Coupe Quattro 2.3 20V

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              • saltinot
                S2Forum Extremist
                • May 2004
                • 1946

                #8
                There is a nut there and a part that consists of a cup with a stud on the end. You can buy this "cup" as a replacement part from Audi.

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                • LSG
                  S2Forum Maniac
                  • May 2010
                  • 897
                  • Country: United Kingdom

                  #9
                  I can't really see the photos and where the earth was but so long as the unit has a earth it will be fine. I would make a new place to fix it to, check its with a meter so your happy, Job done . Good luck.

                  Comment

                  • Tom_
                    S2Forum Extremist
                    • Oct 2007
                    • 1301
                    • Country: Czech Republic

                    #10
                    saltinot That cup which is turning with the nut?

                    LSG Hows that? U can see on the first reply. THere is small hole and broken

                    There u can see the difference...


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                    This gallery has 1 photos.
                    Audi Coupe Quattro 2.3 20V

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                    • GazzaG60
                      S2Forum Freak
                      • Mar 2007
                      • 4133
                      • Country: United Kingdom

                      #11
                      those on the side with the rubber cups. the cups pull off the aroms on the bracket. the bolt with the earth on front st0ops them pulling off the bracket. if you can lift the front of the pump a little they may come loose.

                      lots of rust on them though. just noticed its a left hooker. maybe not so much play in the lines then. id go for rad out and drill presuming its a 20v q coupe

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                      • Tom_
                        S2Forum Extremist
                        • Oct 2007
                        • 1301
                        • Country: Czech Republic

                        #12
                        Its 20V q coupe...so maybe the ventilator loosen or rad loose will be better option
                        Audi Coupe Quattro 2.3 20V

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                        • GazzaG60
                          S2Forum Freak
                          • Mar 2007
                          • 4133
                          • Country: United Kingdom

                          #13
                          id pop the rad out and drill the bolt out and use and extractor.
                          the side ones jsut get new rubber fittings

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                          • newsh
                            S2Forum Obsessed
                            • Aug 2003
                            • 16226
                            • Country: United Kingdom

                            #14
                            Can you get a jubilee clip round the end of the pump and clamp a ground to it?

                            S2 Coupe 3B Project


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                            • Tom_
                              S2Forum Extremist
                              • Oct 2007
                              • 1301
                              • Country: Czech Republic

                              #15
                              Maybe...u mean to the oem ground spot?Or every where else on the pump body?
                              Audi Coupe Quattro 2.3 20V

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