GT42R Install Pics

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  • olsonjus
    S2Forum Addict
    • Dec 2003
    • 293
    • Country: United States

    #1

    GT42R Install Pics

    Here's what I've got going: GT4202R in my 91 audi.









    Downpipe needs some work as it has a 3" v-band on it from the gt40r. That should be a easy fix. Precision 850hp intercooler is on the way to me. Intake manifold will be fabricated this month.

    Motor is coming apart and I'm saving for rods and pistons right now. Trying to get this thing dialed before I'm a broke *** college student again.

    Should be a fun car when its all finished up

    Regards,
    Justin
  • S2central.net
    Retired OG Mod
    • Jul 2003
    • 16590
    • Country: Northern Ireland

    #2
    Jees thats a big one you have Justin !

    Be careful not to suck up small rodents in the vicinity of your workshop when that thing fires up. Care to tell us what engine internals and fuel system you are planning for this animal ? What is your target performance wise ?


    Paul
    Paul Nugent
    Webmaster http://S2central.net
    Administrator http://S2forum.com

    1994 S2 Coupe ABY - aka Project Lazarus
    2001 A6 allroad 2.5TDi - family tank
    2003 S4 Avant 4.2 V8 - daily burble

    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

    There are only 10 kinds of people that understand binary - those that do, and those that don't

    Comment

    • Jeffer
      S2Forum Fiend
      • Jul 2003
      • 2057
      • Country: Netherlands

      #3
      The mother of turbo's
      That thing is HUGE man. When does boost kick in on your stroker with this puppy?
      Good luck with it.
      RS2 Black - stock 315 HP
      RS2 RS blau - stock 315 HP
      Sport Quattro - 1005 HP
      High Octane website

      Comment

      • dan_b
        S2Forum Possessed
        • Sep 2003
        • 3670
        • Home: United Kingdom Current: England

        #4
        My goodness look at the size of it
        Ex S2 owner, now running around in an A4 Avant quattro...

        Comment

        • Jeffer
          S2Forum Fiend
          • Jul 2003
          • 2057
          • Country: Netherlands

          #5
          I think you need to cut out your hood to give it enough clearance
          That thing will burn the paint of it in no time
          RS2 Black - stock 315 HP
          RS2 RS blau - stock 315 HP
          Sport Quattro - 1005 HP
          High Octane website

          Comment

          • olsonjus
            S2Forum Addict
            • Dec 2003
            • 293
            • Country: United States

            #6
            Not up and running yet. Just test fitting it before I pull the motor out.

            For the motor I'm going to run a Eurovan shortblock with off the shelf 159mm pauter rods. The pistons are custom units by CP. 83mm bore, 29.25mm compression height, and 21mm wrist pin. The cylinder head is being done by RLZ Engineering:



            0.5mm oversized supertech valves on intake and exhaust side. Supertech Titanium Retainers, and supertech heavy duty valve springs. Lightweight hydraulic lifters. 7A cams to start out...

            I'm going to get a turbo blanket for the hood and hope it holds up. The turbo clears the hood no problem. I just bought some really nice motor mounts from 034efi that will hold the motor in place:



            For the fuel system I'm not really set on anything yet. I'm staying on gas for this motor. I thought doing methanol would be cool, but I will be able to make plenty of power with C16.

            My rough plan at this point is:
            Dual bosch 044 pumps intank with custom hanger.
            Y block into -10 Feed line from tank
            -10 Fuel rail (already have this)
            SX Fuel Pressure Regulator (already have this)
            -6 return line to tank

            I'm having a custom intake manifold built right now that is very similar to the unit Hacke has on his current car.

            Gotta get back to work.

            Later,
            Justin
            Last edited by olsonjus; 9 January 2006, 19:19.

            Comment

            • olsonjus
              S2Forum Addict
              • Dec 2003
              • 293
              • Country: United States

              #7
              Here are some rough cad drawings I did for the intake manifold. There will be more room around cylinders 1 and 5 as they wouldn't get sufficent airflow if the manifold was built like in the drawing.



              Here is Hacke's design that I'm loosely copying. My design ends up being more symetrical than his. I'll report back about how well it works. I have a 75mm holley mustang throttle body as well.




              Regards,
              Justin

              Comment

              • Faheemo
                S2Forum Maniac
                • Feb 2005
                • 544
                • Country: South Africa

                #8
                Keep your hands in your pockets at all times !!

                S2 Coupe fully built.
                10.9 1/4mile 0-100 in 3.5secs
                Precision 6262 turbo
                The Green Monster

                Comment

                • newsh
                  S2Forum Obsessed
                  • Aug 2003
                  • 16226
                  • Country: United Kingdom

                  #9
                  Sheesh kebab..

                  S2 Coupe 3B Project


                  Ur quattro restoration

                  S2 Avant

                  Boost is the new rock and roll!
                  sigpic

                  Comment

                  • QuattroFever
                    S2Forum Extremist
                    • May 2006
                    • 1360
                    • Country: United Kingdom

                    #10
                    What Power are you expecting??? Your gonna pull some serious G's with that badboy!! :mischeif:

                    Be careful, too many upshifts and you could end up punch drunk!!!
                    Volcano ABY coupe

                    Ant

                    Comment

                    • prosty
                      S2Forum Extremist
                      • Jun 2005
                      • 1114
                      • Country: Sweden

                      #11
                      Looks good. how does your intercooler core look like?
                      2004 9-5 aero
                      2009 Subaru Legacy Diesel
                      1994 Toyota Supra Eurospec 6-spd LHD
                      3-4 Audis in parts

                      Comment

                      • Rusty
                        Super Moderator
                        • Jun 2004
                        • 18953
                        • Country: United Kingdom

                        #12
                        Wow! That Turbo's a beast

                        Hope you get it all up together soon so we can see it in action
                        Cheers'en, AndyC
                        1994 ABY Coupe - Projekt Alpinweiss

                        Comment

                        • QuattroFever
                          S2Forum Extremist
                          • May 2006
                          • 1360
                          • Country: United Kingdom

                          #13
                          any updates on this monster??
                          Volcano ABY coupe

                          Ant

                          Comment

                          • terrybullwon
                            S2Forum Zealot
                            • Mar 2006
                            • 8782
                            • Country: England

                            #14
                            Is that a fuel filter in the engine bay?
                            Chef

                            Comment

                            • BRY
                              S2Forum Possessed
                              • Nov 2004
                              • 3755
                              • Home: United Nations Current: Vietnam

                              #15
                              My thoughts exactly
                              Kingdoms are run by Kings, Dictatorships are run by Dictators.
                              England must be a Country. :mischeif:

                              Comment

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