2.3 20v Coupe wont start ! Advice needed !!

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  • spink
    S2Forum Freak
    • Jul 2003
    • 4382
    • Country: England

    #61
    yes the hall sensor is in the dizzy,changing the belt is a good idea presuming you dont know when it was last done.Change the water pump as well.If you have the right gear for the job the crank bolt is easy.

    Comment

    • coco
      S2Forum Fanatic
      • Mar 2008
      • 66
      • Home: Orkney Islands Current: Scotland

      #62
      Where could i buy the locking tool from ?? I plan to change the belt on this one and keep it for a while then maybe see about getting an S2 and would change the belt on that also so having the right tools for the job would be an advantage.

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      • spink
        S2Forum Freak
        • Jul 2003
        • 4382
        • Country: England

        #63
        Audi dealers used to sell them,not sure if they do anymore though or you can make one,i could get you the dimensions tomorrow if you wanted?.

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        • coco
          S2Forum Fanatic
          • Mar 2008
          • 66
          • Home: Orkney Islands Current: Scotland

          #64
          Originally posted by spink
          Audi dealers used to sell them,not sure if they do anymore though or you can make one,i could get you the dimensions tomorrow if you wanted?.



          Great if you could get me that mate, i'll have a go at making one rather than buying one as knowing audi prices it will be stupidly expensive

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          • spink
            S2Forum Freak
            • Jul 2003
            • 4382
            • Country: England

            #65
            they are/were about £35-£40 quid,i think the dimensions are already up on this forum.Anyone know where?If not i will sort it out later.

            Comment

            • coco
              S2Forum Fanatic
              • Mar 2008
              • 66
              • Home: Orkney Islands Current: Scotland

              #66
              Have had another go tonight at trying to get this thing running and having no luck so far

              Tried another dizzy on it and am still getting no spark, am also getting the same fault code coming up saying 00512 Camshaft posititon (HALL) sensor not at reference mark.

              I marked the old dizzy before i removed it and marked the replacement one in the same position before i fitted it so am quite sure its in in the right position, is there a slim chance its not timed up 100% correctly or do i need to be looking for something else !!!

              Going to take the covers of tomorrow night and check the cam sprocket and timing is all in order, do i need to remove the aux rad to get access for all this or can it be done with the rad left in place ?? Looks tight !!!!

              Comment

              • S2central.net
                Retired OG Mod
                • Jul 2003
                • 16590
                • Country: Northern Ireland

                #67
                Check ALL the timing marks
                Paul Nugent
                Webmaster http://S2central.net
                Administrator http://S2forum.com

                1994 S2 Coupe ABY - aka Project Lazarus
                2001 A6 allroad 2.5TDi - family tank
                2003 S4 Avant 4.2 V8 - daily burble

                Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                There are only 10 kinds of people that understand binary - those that do, and those that don't

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                • Flat on my back
                  S2Forum Fiend
                  • Jan 2007
                  • 2449
                  • Country: United Kingdom

                  #68
                  .

                  If you get a fault code it means that there was a problem with the sensor/connector/wiring all the way back to the ecu.

                  You need to chek all parts back to the ecu...carefully.
                  Carlos.

                  On the look out for less bits for my s2 saloon project. Now supporting myself by shooting for my food. www.airgunforum.co.uk

                  Comment

                  • coco
                    S2Forum Fanatic
                    • Mar 2008
                    • 66
                    • Home: Orkney Islands Current: Scotland

                    #69
                    If i need to be checking the wiring from the ecu where can i get a wiring diagram so i know what pin numbers on the ecu multi plug to check ??? And where is the ecu hidden on these things ????

                    Is there any particular place where wiring gets damaged, am just thinking along the lines of the older mondeo's that chaffed through wiring on the support bracket on the gearbox causing problems with the immobilisers !

                    Comment

                    • S2central.net
                      Retired OG Mod
                      • Jul 2003
                      • 16590
                      • Country: Northern Ireland

                      #70
                      What engine code ?
                      Paul Nugent
                      Webmaster http://S2central.net
                      Administrator http://S2forum.com

                      1994 S2 Coupe ABY - aka Project Lazarus
                      2001 A6 allroad 2.5TDi - family tank
                      2003 S4 Avant 4.2 V8 - daily burble

                      Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                      There are only 10 kinds of people that understand binary - those that do, and those that don't

                      Comment

                      • coco
                        S2Forum Fanatic
                        • Mar 2008
                        • 66
                        • Home: Orkney Islands Current: Scotland

                        #71
                        Originally posted by S2central.net
                        What engine code ?




                        Would i be right in saying 7A ???? How do i know for sure ??? Am new to all the various numbers and codes for Audi's !!!!


                        Know every one relating to Ford though !!!!!!!

                        Comment

                        • S2central.net
                          Retired OG Mod
                          • Jul 2003
                          • 16590
                          • Country: Northern Ireland

                          #72
                          OK - I don't have those wiring diagrams in electronic format yet. SOmeone else might have it. I'll scan them if you are stuck.
                          Paul Nugent
                          Webmaster http://S2central.net
                          Administrator http://S2forum.com

                          1994 S2 Coupe ABY - aka Project Lazarus
                          2001 A6 allroad 2.5TDi - family tank
                          2003 S4 Avant 4.2 V8 - daily burble

                          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                          There are only 10 kinds of people that understand binary - those that do, and those that don't

                          Comment

                          • stiglet
                            S2Forum Extremist
                            • Aug 2007
                            • 1264
                            • Country: United Kingdom

                            #73
                            i have a similiar thread here:



                            S2Central.net posted a link to the ecu schematics including the fuel pump relay, which is linked with spark. Might be useful.

                            I know i said this before, but did you check to make sure the dizzy wasn't 180degs out? This would cause the sypmtoms you are describing!

                            Comment

                            • stiglet
                              S2Forum Extremist
                              • Aug 2007
                              • 1264
                              • Country: United Kingdom

                              #74
                              And FYI you are right it is a 7A

                              Comment

                              • Mikes2
                                S2Forum Extremist
                                • Jul 2003
                                • 1704
                                • Country: Scotland

                                #75
                                you can check the cam pulley position with the aux rad still fitted. You need to unbolt the front transom and loosen the nuts holding the aux rad so that the rad can be moved without disturbing the water hoses.

                                Turn the crank by hand until the flywheel mark lines up. Remove the front timing belt cover and check the cam pulley is in position. lastly verify the distributor rotor arm is as expected.

                                No point trying another distributor if the timing marks haven't been verified.
                                Mike

                                http://www.s2-audi.co.uk

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