How long to remove and fit an S2 engine

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  • KaraK
    S2Forum Addict
    • Feb 2006
    • 328
    • Country: England

    #31
    so do we have a consensus on how long it takes? I've heard some sources suggesting it takes over a year!
    Haynes Manual:As described in Chapter 7...

    Translation:That'll teach you not to read through before you start, now you are looking at scarey photos of the inside of a gearbox.

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    • Jamo
      Retired OG Mod
      • Mar 2004
      • 21750
      • Country: United Kingdom

      #32
      A year? no no we're on GMT no QMT!

      @ Error404 thanks all extra hands welcome

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      • 4WheelDrifter
        S2Forum Zealot
        • Oct 2004
        • 5773
        • Country: Devon

        #33
        Taking the engine out and stripping it can be done in an afternoon. Putting the engine back in takes ~2 years IME.
        SS

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        • pixsaudisex2
          S2Forum Possessed
          • Sep 2004
          • 3110

          #34
          this actually going ahead then Jamo..

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          • Jamo
            Retired OG Mod
            • Mar 2004
            • 21750
            • Country: United Kingdom

            #35
            Originally posted by pixsaudisex2
            this actually going ahead then Jamo..
            Yep, booked a week of work next week so will at the minimum finish the engine build, I'm still waiting for bits from America ( UPS holding things up this end ) and a Vagparts order.

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            • Fat Audi 80
              Super Moderator
              • Jan 2004
              • 10547
              • Country: England

              #36
              Originally posted by Jamo
              A year? no no we're on GMT no QMT!
              (Do I have to moderate that)?
              The Perfectionist
              sigpic
              Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

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              • s2driveruk
                Super Moderator
                • Jul 2003
                • 12696
                • Country: England

                #37
                Originally posted by 4WheelDrifter
                Taking the engine out and stripping it can be done in an afternoon. Putting the engine back in takes ~2 years IME.
                it will look fantastic when it finally comes together Stu! Mine's only been back together a year and there is stuff needing attention already
                sigpic

                1992 3b S2 Coupe

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                • 4WheelDrifter
                  S2Forum Zealot
                  • Oct 2004
                  • 5773
                  • Country: Devon

                  #38
                  Originally posted by stiglet
                  Don't forget to disconnect the earth wire that attaches to the bellhousing if you're not seperating the GB and block. Always catches me out.... every time....
                  BTDT. Just what you need when your hands are full with the engine. Another good reason to have a block of wood at the ready to rest the engine on, just after you've separated it from the gearbox.

                  Originally posted by Fat Audi 80
                  In all seriousness, if it was me, I would allow a weekend to get it out, a weekend to get it back in and all the time in between to sort the "other" jobs you did not know were there, or the stuff that gets broken along the way.
                  It's the other jobs that take the time, and where do you stop?
                  And what do you replace those manky bits you threw away, before you found out they are NLA?

                  My engine is now ready to come out again. Hopefully for the last time.
                  SS

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                  • S2central.net
                    Retired OG Mod
                    • Jul 2003
                    • 16590
                    • Country: Northern Ireland

                    #39
                    Originally posted by Jamo
                    A year? no no we're on GMT no QMT!
                    Wow - I had to think about that one - Touché Jamo
                    Paul Nugent
                    Webmaster http://S2central.net
                    Administrator http://S2forum.com

                    1994 S2 Coupe ABY - aka Project Lazarus
                    2001 A6 allroad 2.5TDi - family tank
                    2003 S4 Avant 4.2 V8 - daily burble

                    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                    There are only 10 kinds of people that understand binary - those that do, and those that don't

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                    • SteveH
                      Super Moderator
                      • Jul 2003
                      • 4460
                      • Country: United Kingdom

                      #40
                      Jamo, it's not too bad a job, just a bit daunting the first time. Mark everything up and take a few pics to remind you when it's going back together. I removed the engine, replaced the clutch and got it back together in just over a day that last time I did it. That was outside and by myself, so if you have the right tools and some help you'll be laughing. Mind, you'll still end up with some nasty scratches and bruises from those hard to get to bolts.
                      91 Modded 3B
                      14 A6 Avant Black Edition

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                      • S2central.net
                        Retired OG Mod
                        • Jul 2003
                        • 16590
                        • Country: Northern Ireland

                        #41
                        Steve - that is good going... and hey - nice to see you on here again - been a while.

                        This could be the start of a great competition at the next garage meet (if we ever have another one) - to see who can do it the quickest - Top Gear style in teams with some objective at the end - like driving to a distant beer shop and back to prove the car is still working after the engine refit.
                        Paul Nugent
                        Webmaster http://S2central.net
                        Administrator http://S2forum.com

                        1994 S2 Coupe ABY - aka Project Lazarus
                        2001 A6 allroad 2.5TDi - family tank
                        2003 S4 Avant 4.2 V8 - daily burble

                        Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                        There are only 10 kinds of people that understand binary - those that do, and those that don't

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                        • SteveH
                          Super Moderator
                          • Jul 2003
                          • 4460
                          • Country: United Kingdom

                          #42
                          Paul, It took a lot longer the first time I had the engine out, and I did have Aelred with me to show me the ropes. I've not had much contact with the S2 recently, as it's been in the garage since I moved house last year. It's now my autumn/winter project to get her back on the road, first job is engine out for a new clutch and another gearbox!
                          91 Modded 3B
                          14 A6 Avant Black Edition

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                          • mark_s2
                            Account Disabled
                            • Jul 2006
                            • 274
                            • Home: United Kingdom Current: England

                            #43
                            and buy a big pack of latex gloves...went through over 50 pairs breaking the S2.

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                            • Flat on my back
                              S2Forum Fiend
                              • Jan 2007
                              • 2449
                              • Country: United Kingdom

                              #44
                              Oh.

                              I say less than this thread will take to reach any useful conclusions...

                              Always up for a laugh getting covered in oil...
                              Carlos.

                              On the look out for less bits for my s2 saloon project. Now supporting myself by shooting for my food. www.airgunforum.co.uk

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                              • gedu
                                S2Forum Addict
                                • Feb 2007
                                • 295

                                #45
                                Hum... If you want to polish all things that are inaccessible after engine is back in, you won't get it done in 1 weekend. On the other hand, if it's just a straightforward swap job, should be done in 1 weekend. 1 day to get old engine out and 1 day to install new engine. That estimate ofcourse is based on assumption that new engine is "complete" so that it only needs wiring and hoses to connect.
                                All quattro products have been dermatologically tested, and are safe for daily use.

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