Dual plenum pics

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  • twoqu
    S2Forum Possessed
    • Sep 2003
    • 3103

    #76
    Originally posted by repo
    Aluminium. Finished in vibrating bath with steel balls. Have no idea what do they call that procedure in English...

    Ball burnishing!

    Comment

    • BRY
      S2Forum Possessed
      • Nov 2004
      • 3755
      • Home: United Nations Current: Vietnam

      #77
      Originally posted by twoqu
      Ball burnishing!
      you can get cream for that
      Kingdoms are run by Kings, Dictatorships are run by Dictators.
      England must be a Country. :mischeif:

      Comment

      • Mark Halligan
        S2Forum Fiend
        • Jul 2003
        • 2001
        • Country: England

        #78
        Originally posted by Sweeper
        Mark: I was talking to some of the guys about this dual plenum design today and what they said to me is :

        Will try to translate. There was a guy here who was making custom made intake manifold for his line bmw engine. Well in the end manifold was about 20litres , welded from ss steel. When they tried to start it and get some heavy foot on pedal , then release it , throttle closed and vacum squished the manifold like a golf ball. Welding destroyed and some of the pieces gone in to the engine.

        Basicly what I'm trying to say is that , won't it happen on welded manifold like ours ? WOn't vacums just destroy it ? I mean original manifold are made from casted aluminium + on dual chamber manifold space between first and second chanmber is quite small.

        Hope you get what I'm trying to say.
        Vadim

        must have been a lot of vacuum to make a manifold implode

        Well I am trying this IM out on the engine I plan to replace soon, so if it all goes wrong I wont cry too hard

        Mark.
        Mark - Modded

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        • volcano rs
          S2Forum Fiend
          • Jun 2005
          • 2265
          • Country: United Kingdom

          #79
          could it be shot peening ? that normally has steel balls fired at an object to make it tough .

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          • Stick Insect
            S2Forum Fiend
            • Dec 2003
            • 2338
            • Country: United Kingdom

            #80
            Originally posted by repo
            Aluminium. Finished in vibrating bath with steel balls. Have no idea what do they call that procedure in English...

            BAR call it superfinishing with small triangular stones. Also called rumbling.

            David

            Comment

            • S2central.net
              Retired OG Mod
              • Jul 2003
              • 16590
              • Country: Northern Ireland

              #81
              Whats the reason for the process - stress removal at weld joints or what ?

              I've missed out lots of history on this thread - what is the rationale for the tapered shape of the plenum ?

              Paul
              Paul Nugent
              Webmaster http://S2central.net
              Administrator http://S2forum.com

              1994 S2 Coupe ABY - aka Project Lazarus
              2001 A6 allroad 2.5TDi - family tank
              2003 S4 Avant 4.2 V8 - daily burble

              Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

              There are only 10 kinds of people that understand binary - those that do, and those that don't

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              • Nuvo
                S2Forum Possessed
                • Nov 2003
                • 3827

                #82
                To quote Tommy "It brings BALANCED air delivery to all cylinders and no richer/leaner differences between cylinders due to intake manifold structure."

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                • AAH!
                  S2Forum Addict
                  • Jun 2004
                  • 497
                  • Home: United Kingdom Current: Bhutan

                  #83
                  Amongst other things I came across this IM from Pogea Racing, is it any good?:
                  http://www.audi-tt-forum.de/SHOP/csc...gzBX8&saSearch[category]=Audi+RS2%2FTuning
                  Attached Files
                  formally RS2 +

                  Comment

                  • Sweeper
                    S2Forum Extremist
                    • Jul 2003
                    • 1317
                    • Country: Latvia

                    #84
                    AAH: MTM , dahlback , Wagner replica just painted in RED
                    Vadim.

                    New engine (mechanical PKM head) , Alcon 332mm brakes , Pauter rods , Mahle pistons, GT30R , kw v2 sucpension , new exhaust. 608HP. For SALE !

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                    • Billman
                      S2Forum Freak
                      • Nov 2004
                      • 4129

                      #85
                      is there anybody that has copied the Dahlback inlet manifold? it looks like a Dual Plenum and fits an Rs2 with aircon!

                      Go Holset or Go RS4

                      Comment

                      • Sweeper
                        S2Forum Extremist
                        • Jul 2003
                        • 1317
                        • Country: Latvia

                        #86
                        Billman: we are currently thinking of buying one and make few replicas on Wanted n under Greg's request for dual plenum thread.
                        Vadim.

                        New engine (mechanical PKM head) , Alcon 332mm brakes , Pauter rods , Mahle pistons, GT30R , kw v2 sucpension , new exhaust. 608HP. For SALE !

                        Comment

                        • jogi730
                          S2Forum Fiend
                          • Jun 2004
                          • 2335
                          • Country: United Kingdom

                          #87
                          Aelred can get hold of some dual plenum IM for about £600 which have apparently showed some very good results.
                          Cheers
                          Chris
                          Audi 90 quattro (Typ 85)
                          20v turbo conversion

                          sigpic

                          Comment

                          • Audi Parts Guru
                            S2Forum Extremist
                            • Jul 2003
                            • 1317
                            • Home: England Current: United Kingdom

                            #88
                            Originally posted by jogi730
                            Aelred can get hold of some dual plenum IM for about £600 which have apparently showed some very good results.
                            Cheers
                            Chris
                            Any pics of these?
                            S2 Avant......fully loaded :rock: :bow: Slipper Wagons Rule !!!!!

                            Comment

                            • twoqu
                              S2Forum Possessed
                              • Sep 2003
                              • 3103

                              #89
                              Originally posted by Audi Parts Guru
                              Any pics of these?
                              Sort of cross thread!



                              The pic is huge, scroll dowm. I'm guessing its the one installed in the Red engine bay!
                              Perhaps Aelred can enlighten us!

                              Comment

                              • Mark Halligan
                                S2Forum Fiend
                                • Jul 2003
                                • 2001
                                • Country: England

                                #90
                                Originally posted by Audi Parts Guru
                                Any pics of these?
                                The link to pics of this manifold is already posted in this thread (page 2 / post #72)

                                Here

                                Mark - Modded

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