Fuel Pump Wiring Upgrade

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  • sjw185
    S2Forum Extremist
    • Jun 2007
    • 1175
    • Country: Scotland

    #16
    When I did the mod I measured across the original pump wiring at idle which was 13.4v
    measured at the battery on idle 14.2v

    First I cut the supply cables at the pump plug and extended back to under the seat for the relay switching pos and neg.
    Then I run a 6mm cable to the pump from the battery through the relay and inline fuse.
    I earthed the pump to a local earth point using 6mm
    final test after mod was 14volts at the pump

    Just remember to get the polarity right as I had the pump blowing instead of sooking
    Was thinking like a sparky brown is live in my book

    Comment

    • macspring
      S2Forum Zealot
      • Mar 2005
      • 6371
      • Home: Ireland Current: Wallis & Futuna

      #17
      http://www.034motorsport.com/chassis...t-p-18927.html

      Just for anyone with a urS4/S6 that is not good at wiring.

      Comment

      • 4WheelDrifter
        S2Forum Zealot
        • Oct 2004
        • 5773
        • Country: Devon

        #18
        I'm doing this to my S2, after seeing a graph for the 10 bar 044 somewhere, voltage vs flow.

        I was wondering if it was safe to use any old cable in the tank? The original stuff is stiffer than normal cable, or is that because it has been immersed in fuel for most of its life?
        SS

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        • S2central.net
          Retired OG Mod
          • Jul 2003
          • 16590
          • Country: Northern Ireland

          #19
          6mm2 cable is way overkill.

          And yes I remember the faux pas with brown wire

          Green / yellow is live
          Brown is earth 0V
          Paul Nugent
          Webmaster http://S2central.net
          Administrator http://S2forum.com

          1994 S2 Coupe ABY - aka Project Lazarus
          2001 A6 allroad 2.5TDi - family tank
          2003 S4 Avant 4.2 V8 - daily burble

          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

          There are only 10 kinds of people that understand binary - those that do, and those that don't

          Comment

          • newsh
            S2Forum Obsessed
            • Aug 2003
            • 16226
            • Country: United Kingdom

            #20
            This mod made a massive difference on my UR

            S2 Coupe 3B Project


            Ur quattro restoration

            S2 Avant

            Boost is the new rock and roll!
            sigpic

            Comment

            • S2central.net
              Retired OG Mod
              • Jul 2003
              • 16590
              • Country: Northern Ireland

              #21
              There is really skimpy cable to fuel pump on some UR machines
              Paul Nugent
              Webmaster http://S2central.net
              Administrator http://S2forum.com

              1994 S2 Coupe ABY - aka Project Lazarus
              2001 A6 allroad 2.5TDi - family tank
              2003 S4 Avant 4.2 V8 - daily burble

              Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

              There are only 10 kinds of people that understand binary - those that do, and those that don't

              Comment

              • Jonas_R
                S2Forum Possessed
                • Jan 2004
                • 3781
                • Country: Denmark

                #22
                I used the 034ms wiring kit for my coupe and it works just fine. There where enough wise to install the relay nicely.
                Sleeper S2 Avant +450

                A6 Avant 2.7t Stage 3

                Audi S2 Coupe RS2'ed

                Comment

                • UrS4boy
                  S2Forum Obsessed
                  • Feb 2006
                  • 11859
                  • Country: Canada

                  #23
                  Originally posted by Rusty
                  Hi all, just wondering if there was a how to on this? I'm sure I could work it out pretty quickly; just wanting to get the parts up together. I guess I'll need a standard relay with spade connectors to suit and some wire to run from the battery to the relay and relay to fuel pump, as well as an earthing lead for the fuel pump feed from the wiring harness. Anything else?
                  Sorry, I didn't stop by the S2 Forum yesterday. If I had, I would have given you then link to this fuel pump relay DIY:

                  The Audi Enthusiast website. Forums for all Audis including A4, S4, A5, S5, A6, S6, allroad, A8, S8, TT, R8, Q5, Q7, 4000, 100, 200, v6, v8, vintage, local forums


                  034's kit *probably* is based on this DIY.
                  RS2'd 93 UrS4 5 spd sedan
                  94 UrS4 V8 6 spd manual avant

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