Injector seats - where to buy?

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  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #31
    Well just replaced these and one of the little feckers snapped and fell onto the head Luckily the pieces were large and the valves pretty much shut. Still, an hour and a half and one inlet manifold removal and refitting after I started a 15 minute job, I'm done
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

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    • A80Avant
      S2Forum Obsessed
      • Sep 2005
      • 10873
      • Country: Greece

      #32
      Originally posted by Rusty
      Well just replaced these and one of the little feckers snapped and fell onto the head Luckily the pieces were large and the valves pretty much shut. Still, an hour and a half and one inlet manifold removal and refitting after I started a 15 minute job, I'm done
      Yes. Good thing you didn't turn that engine key...

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      • Rusty
        Super Moderator
        • Jun 2004
        • 18953
        • Country: United Kingdom

        #33
        Yes, I wasn't amused
        Cheers'en, AndyC
        1994 ABY Coupe - Projekt Alpinweiss

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        • irishs2
          S2Forum Fiend
          • Apr 2009
          • 2455
          • Country: Ireland

          #34
          I went at mine yesterday, changing them to be on the safe side besides my IM was blasted so who knows how damaged those inserts are.

          I had great difficulty getting them out, My extremely snug fitting allen socket just rounded the insert, leaving me to melt a section, by running a hot screwdriver along an edge taking care not to damage the threads to relieve pressure



          Was only successful 3/5 times though



          No threads were harmed but it took a long time to clear it out.
          Attached Files
          Eric

          95 S2 Avant under rebuild.

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          • UrS4boy
            S2Forum Obsessed
            • Feb 2006
            • 11859
            • Country: Canada

            #35
            Originally posted by irishs2
            I went at mine yesterday, changing them to be on the safe side besides my IM was blasted so who knows how damaged those inserts are. I had great difficulty getting them out, My extremely snug fitting allen socket just rounded the insert, leaving me to melt a section, by running a hot screwdriver along an edge taking care not to damage the threads to relieve pressure.Was only successful 3/5 times though No threads were harmed but it took a long time to clear it out.
            Thanks for that. I *was* contemplating re and re'ing my inserts insitu but after that and the other "broke my insert" story, the intake is going to come off for this one.

            Dave F.
            Last edited by UrS4boy; 9 June 2013, 17:28.
            RS2'd 93 UrS4 5 spd sedan
            94 UrS4 V8 6 spd manual avant

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            • blackS2
              S2Forum Addict
              • Apr 2010
              • 455
              • Country: Germany

              #36
              oh I remember... I needed a few hours to clean out the old silicone but it was easy to get the seats out... but I put the inlet manifold out first...





              no fun..
              [__]=oooo=[__]

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              • Rusty
                Super Moderator
                • Jun 2004
                • 18953
                • Country: United Kingdom

                #37
                Mine aren't as bad as the 5 above but here's the one that broke and the bits that fell out. The other one was broken when I tightened them up a bit a while back, luckily I was able to completely remove it after hearing the crack and remove the section.
                Attached Files
                Cheers'en, AndyC
                1994 ABY Coupe - Projekt Alpinweiss

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                • Rusty
                  Super Moderator
                  • Jun 2004
                  • 18953
                  • Country: United Kingdom

                  #38
                  Could get some of these made out of brass to prevent them breaking in the future. Might be about £40-50 a set but that's rather cheaper than engine damage
                  Cheers'en, AndyC
                  1994 ABY Coupe - Projekt Alpinweiss

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                  • GazzaG60
                    S2Forum Freak
                    • Mar 2007
                    • 4133
                    • Country: United Kingdom

                    #39
                    never broke one. don't be heavy handed. slight tighten then remove.

                    these are same in any digi golf gti or g60.

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                    • prj
                      S2Forum Zealot
                      • Mar 2010
                      • 6308
                      • Country: Estonia

                      #40
                      These never come out in one piece.
                      If they do, it means they weren't sealing, as they always should be fitted with a sealant to prevent a massive boost leak.
                      http://tuner.ee - http://www.facebook.com/tuner.ee

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                      • Rusty
                        Super Moderator
                        • Jun 2004
                        • 18953
                        • Country: United Kingdom

                        #41
                        I used some Loctite black gasket sealant when I put them back in, so the new ones are all nice and snug now
                        Cheers'en, AndyC
                        1994 ABY Coupe - Projekt Alpinweiss

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                        • AndyP
                          S2Forum Zealot
                          • Feb 2004
                          • 6049
                          • Country: England

                          #42
                          Originally posted by Rusty
                          Well just replaced these and one of the little feckers snapped and fell onto the head Luckily the pieces were large and the valves pretty much shut. Still, an hour and a half and one inlet manifold removal and refitting after I started a 15 minute job, I'm done
                          Told you so
                          sigpic
                          1991 Audi S2 3B - 2.5 Stroker engine
                          1997 A6 2.5TDi quattro avant - C4
                          1976 RD250E / 350LC cafe racer

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                          • Rusty
                            Super Moderator
                            • Jun 2004
                            • 18953
                            • Country: United Kingdom

                            #43
                            They were fine the first time round... only a couple of months back. It was the one on cylinder 5 that snapped, more than likely because access to that one wasn't as good as the rest

                            Have to say, if I was doing this on another car, I'd just pull the IM off, although with the radiator air guides in place, this would be a lot more difficult than it was on my car with it's no nonsense engine bay.
                            Cheers'en, AndyC
                            1994 ABY Coupe - Projekt Alpinweiss

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                            • Rusty
                              Super Moderator
                              • Jun 2004
                              • 18953
                              • Country: United Kingdom

                              #44
                              Anyone know the thread for these?
                              Cheers'en, AndyC
                              1994 ABY Coupe - Projekt Alpinweiss

                              Comment

                              • ColonialNomad
                                S2Forum Addict
                                • Feb 2015
                                • 392
                                • Home: United Kingdom Current: China

                                #45
                                I'm only reading this thread because I was hoping you were looking for ejector seats and there had been a typo.

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