Old style airbag swap

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  • newsh
    S2Forum Obsessed
    • Aug 2003
    • 16226
    • Country: United Kingdom

    #16
    In fact I’ve never heard of anyone changing the spline either ..

    S2 Coupe 3B Project


    Ur quattro restoration

    S2 Avant

    Boost is the new rock and roll!
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    • Tractor Dave
      S2Forum Zealot
      • Dec 2017
      • 5983
      • Country: Wales

      #17
      The shaft is the wrong diameter for the new wheel so that had to be changed. If I use the old switches, the lower cowl doesn't work with the new steering wheel. You can't swap the cowls over either as the design is different. The old wheel has a copper ring for the horn.
      Nothelle S2 Avant
      Black Ur project
      Silver Rs2 Project gone
      Ocianic Ur project gone
      S2 Coupe project gone
      Urs6 plus project gone

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      • mdz
        S2Forum Maniac
        • Jun 2012
        • 775
        • Country: Latvia

        #18
        You need to swap connector housings and everything except (IIRC) low beam is p&p by wire colors. Pin on low beam ir different diameter, solder or crimp it from donor. I've done this few times.

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        • struikie
          S2Forum Addict
          • May 2019
          • 314
          • Country: Netherlands

          #19


          Is't in German though... sorry

          There is a spline adapter.... partnumber = 191419514A

          https://www.ebay.co.uk/sch/i.html?_f...9514A&_sacat=0

          JW
          | project | 1993 Audi 80 VR6 turbo quattro |
          | daily | 2018 BMW G31 530d | 345bhp 770Nm |

          Comment

          • Tractor Dave
            S2Forum Zealot
            • Dec 2017
            • 5983
            • Country: Wales

            #20
            Originally posted by struikie
            https://www.audifieber.de/faqdaten/U...ag_Lenkrad.pdf

            Is't in German though... sorry

            There is a spline adapter.... partnumber = 191419514A

            https://www.ebay.co.uk/sch/i.html?_f...9514A&_sacat=0

            JW
            Excellent. German classes start today
            Nothelle S2 Avant
            Black Ur project
            Silver Rs2 Project gone
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

            Comment

            • K Simmonds
              S2Forum Zealot
              • Dec 2007
              • 7627
              • Country: Wales

              #21
              Glad you've found an answer to your problem Dave, it looks like one of those jobs one kind of wishes they hadn't started, still I'm sure you'll be able to complete it now you have that info.
              1990 B3 2.0 80 quattro.
              1992 C4 2.8 Avant quattro
              1994 MTM RS2.
              1998 B5 TDI quattro Sport.
              2000 B5 TQS.

              Comment

              • Tractor Dave
                S2Forum Zealot
                • Dec 2017
                • 5983
                • Country: Wales

                #22
                It's not gone to plan

                I have a thick white wire not mentioned in the guide and my thick yellow wire won't fit where they suggest. This is a can of worms
                Nothelle S2 Avant
                Black Ur project
                Silver Rs2 Project gone
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

                Comment

                • K Simmonds
                  S2Forum Zealot
                  • Dec 2007
                  • 7627
                  • Country: Wales

                  #23
                  Oh dear, that's not good, there'd be some airborne tools if I was trying to do that job! I'm sure there's probably a fairly straight forward solution, however as you well know electrical modifications are best not conducted by trial and error. Maybe Alex (Error404) can help, he's pretty hot on this side of things if I recall.
                  1990 B3 2.0 80 quattro.
                  1992 C4 2.8 Avant quattro
                  1994 MTM RS2.
                  1998 B5 TDI quattro Sport.
                  2000 B5 TQS.

                  Comment

                  • newsh
                    S2Forum Obsessed
                    • Aug 2003
                    • 16226
                    • Country: United Kingdom

                    #24
                    Originally posted by Tractor Dave
                    It's not gone to plan

                    I have a thick white wire not mentioned in the guide and my thick yellow wire won't fit where they suggest. This is a can of worms
                    You have to change the crimp on the yellow wire apparently



                    Last edited by newsh; 13 November 2021, 17:59.

                    S2 Coupe 3B Project


                    Ur quattro restoration

                    S2 Avant

                    Boost is the new rock and roll!
                    sigpic

                    Comment

                    • struikie
                      S2Forum Addict
                      • May 2019
                      • 314
                      • Country: Netherlands

                      #25
                      I have that wire here. The replacement wire comes with both ends crimped, but I only used one end.
                      PM me your address and I'll send it to you.

                      JW
                      | project | 1993 Audi 80 VR6 turbo quattro |
                      | daily | 2018 BMW G31 530d | 345bhp 770Nm |

                      Comment

                      • Tractor Dave
                        S2Forum Zealot
                        • Dec 2017
                        • 5983
                        • Country: Wales

                        #26
                        Originally posted by newsh

                        You have to change the crimp on the yellow wire apparently



                        A friend translated the document for me and I've changed the pin as mentioned
                        Nothelle S2 Avant
                        Black Ur project
                        Silver Rs2 Project gone
                        Ocianic Ur project gone
                        S2 Coupe project gone
                        Urs6 plus project gone

                        Comment

                        • Tractor Dave
                          S2Forum Zealot
                          • Dec 2017
                          • 5983
                          • Country: Wales

                          #27
                          Originally posted by struikie
                          I have that wire here. The replacement wire comes with both ends crimped, but I only used one end.
                          PM me your address and I'll send it to you.

                          JW
                          Thanks very much for the offer but I had a donor car here with the right pin. This is strange as the donor car, 1995 80 cabbie had this very steering wheel but the pin outs were slightly different to the guide. I have tried the guide arrangement and the cabbie but neither works properly. Headlamps don't come on. I will get my multi meter out tomorrow and test what goes where. It's only a bloody switch for God's sake!
                          Nothelle S2 Avant
                          Black Ur project
                          Silver Rs2 Project gone
                          Ocianic Ur project gone
                          S2 Coupe project gone
                          Urs6 plus project gone

                          Comment

                          • struikie
                            S2Forum Addict
                            • May 2019
                            • 314
                            • Country: Netherlands

                            #28
                            I can't remember that I had much difficulties during my swap
                            Just followed the table per connector old pin to new pin...



                            JW
                            | project | 1993 Audi 80 VR6 turbo quattro |
                            | daily | 2018 BMW G31 530d | 345bhp 770Nm |

                            Comment

                            • Tractor Dave
                              S2Forum Zealot
                              • Dec 2017
                              • 5983
                              • Country: Wales

                              #29
                              Originally posted by struikie
                              I can't remember that I had much difficulties during my swap
                              Just followed the table per connector old pin to new pin...



                              JW
                              what age is your car? This seems the critical factor.
                              Nothelle S2 Avant
                              Black Ur project
                              Silver Rs2 Project gone
                              Ocianic Ur project gone
                              S2 Coupe project gone
                              Urs6 plus project gone

                              Comment

                              • Tractor Dave
                                S2Forum Zealot
                                • Dec 2017
                                • 5983
                                • Country: Wales

                                #30
                                And have you got a pic of the wiper connection?
                                Looking at your pic you have the red wires different to the guide. I will try that tomorrow.
                                Nothelle S2 Avant
                                Black Ur project
                                Silver Rs2 Project gone
                                Ocianic Ur project gone
                                S2 Coupe project gone
                                Urs6 plus project gone

                                Comment

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