034 flywheel on ABY S2

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  • ~Delta
    S2Forum Maniac
    • Apr 2005
    • 797

    #16
    Making the pushrod longer probably means it MAY bend slightly, causing the non-return problem.
    Never show a fool a half built house.
    Never underestimate the power of stupid people in large groups.

    Life is like a **** sandwich
    The more bread you have, the less **** you eat

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    • Faheemo
      S2Forum Maniac
      • Feb 2005
      • 544
      • Country: South Africa

      #17
      ruled that out.
      Made the pushrods out of 10mm steel compared to standard ones 6 or 7mm.
      No bending ther.

      Maybe Clutch Master ?

      S2 Coupe fully built.
      10.9 1/4mile 0-100 in 3.5secs
      Precision 6262 turbo
      The Green Monster

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      • BRY
        S2Forum Possessed
        • Nov 2004
        • 3755
        • Home: United Nations Current: Vietnam

        #18
        Time to take it off and examine it, I think.
        Kingdoms are run by Kings, Dictatorships are run by Dictators.
        England must be a Country. :mischeif:

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        • GT500
          S2Forum Fiend
          • Jun 2006
          • 2181
          • Country: United Kingdom

          #19
          Originally posted by BRY
          Time to take it off and examine it, I think.

          Time to stop giving advise if they don't listen!!!
          Rob..
          94 RS2 Noggy,LHD,MTM map,18"cup 1s,245/35/18,Bilsteins,RS2 H&Rs,Cup splitter.
          87 UR 20v ABY
          97 S6 Avant
          96 A6 C4 2.5 TDI quattro avant,Ming,Wietec/eibach,chipped
          1967 Ford Mustang,Eleanor,460ci v8

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          • audis293
            S2Forum Buff
            • Jul 2003
            • 42
            • Country: Norway

            #20
            @Fahemo

            Did you purchase this flywheel as a RS2 kit together with the spec clutch package,or did you by a 3B FW kit?

            I purchased a RS2 "package" including FW and spec clutch from Javad which according to him I should not have to remove the spacer on the tranny.

            I havent put it on yet so I dont know if it fits, but it should be ok.The whole idea behind bying this one was so I didn't have to remove the spacer and screw around with clutch slave cylinder.
            If you remove the spacer you will have to move the engine further back as well.I dont know if it is enough play in the engine mounts for this but I am sure people on her knows this.

            It's laying here so if you want some measurments I can do.Just tell me what you need.

            Johan

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            • Faheemo
              S2Forum Maniac
              • Feb 2005
              • 544
              • Country: South Africa

              #21
              When i purchased the Kit from him i mentioned thats its for an ABY, but i'm not sure what kit i recieved.
              Javad mentioned to me that the spacer has got to go.
              Clutch is working now, just the return of the pedal is very slow.
              I'm using and extra spring to get the pedal up for the moment.

              S2 Coupe fully built.
              10.9 1/4mile 0-100 in 3.5secs
              Precision 6262 turbo
              The Green Monster

              Comment

              • Jon441cc
                S2Forum Fiend
                • Dec 2005
                • 2061
                • Country: United Kingdom

                #22
                Originally posted by Faheemo
                When i purchased the Kit from him i mentioned thats its for an ABY, but i'm not sure what kit i recieved.
                Javad mentioned to me that the spacer has got to go.
                Clutch is working now, just the return of the pedal is very slow.
                I'm using and extra spring to get the pedal up for the moment.
                Did you take the box off and remove the spacer in the end ?
                sigpic

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                • Faheemo
                  S2Forum Maniac
                  • Feb 2005
                  • 544
                  • Country: South Africa

                  #23
                  Originally posted by Jon441cc
                  Did you take the box off and remove the spacer in the end ?
                  Nope Just lengthened the Slave Pushrod - and bled the entire system a couple times.
                  Pedal feel is still not up to scratch tho.

                  S2 Coupe fully built.
                  10.9 1/4mile 0-100 in 3.5secs
                  Precision 6262 turbo
                  The Green Monster

                  Comment

                  • Faheemo
                    S2Forum Maniac
                    • Feb 2005
                    • 544
                    • Country: South Africa

                    #24
                    I also get a slight Vibration from the engine compartment when engine is revved above 3.5k. ( Clutch in or out) This wasnt ther b4 the fly and clutch was changed.
                    I've also got 034 Gearbox mounts that tend to let more noise into the cabin.
                    Should i be worried about the vibration which feels as if the engine is slightly out of balance ?

                    S2 Coupe fully built.
                    10.9 1/4mile 0-100 in 3.5secs
                    Precision 6262 turbo
                    The Green Monster

                    Comment

                    • Gringo
                      S2Forum Enthusiast
                      • Jan 2005
                      • 139
                      • Country: United States

                      #25
                      How is your pedal resistance now compared to the stock clutch ? Is it heavier or lighter when depressing the pedal ?

                      Do you have the partnumbers for the items you received ?
                      Now you see me, now you don`t

                      80quattro.com

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                      • Faheemo
                        S2Forum Maniac
                        • Feb 2005
                        • 544
                        • Country: South Africa

                        #26
                        Pedal is very Light !!
                        part numbers written on box wher SA233F and SA51A.
                        Not sure why 2 numbers thou.

                        S2 Coupe fully built.
                        10.9 1/4mile 0-100 in 3.5secs
                        Precision 6262 turbo
                        The Green Monster

                        Comment

                        • CHEN
                          S2Forum Addict
                          • Mar 2004
                          • 329
                          • Country: England

                          #27
                          Personally and this is just my two pence worth, it ssems like you have gone to a lot of trouble trying to "bodge" this up, wouldnt it have been easier just to remove the bolts and prop slide the box back and drop the spacer. I have done a lot of these boxes and I accept they are a pain but ultimatly I think it would be the better option. The sooner you start the sooner its done.

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                          • Jon441cc
                            S2Forum Fiend
                            • Dec 2005
                            • 2061
                            • Country: United Kingdom

                            #28
                            Originally posted by Faheemo
                            I also get a slight Vibration from the engine compartment when engine is revved above 3.5k. ( Clutch in or out) This wasnt ther b4 the fly and clutch was changed.
                            I've also got 034 Gearbox mounts that tend to let more noise into the cabin.
                            Should i be worried about the vibration which feels as if the engine is slightly out of balance ?
                            Faheemo, Was the 034 flywheel used when the engine balanced ?
                            Last edited by Jon441cc; 23 November 2006, 21:23.
                            sigpic

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                            • Faheemo
                              S2Forum Maniac
                              • Feb 2005
                              • 544
                              • Country: South Africa

                              #29
                              Originally posted by CHEN
                              Personally and this is just my two pence worth, it ssems like you have gone to a lot of trouble trying to "bodge" this up, wouldnt it have been easier just to remove the bolts and prop slide the box back and drop the spacer. I have done a lot of these boxes and I accept they are a pain but ultimatly I think it would be the better option. The sooner you start the sooner its done.
                              I''m starting to think the same .... Well lotsa people in the know said it will work with a longer slave pushrod, but doesnt seem optimal.

                              S2 Coupe fully built.
                              10.9 1/4mile 0-100 in 3.5secs
                              Precision 6262 turbo
                              The Green Monster

                              Comment

                              • porkkis
                                S2Forum Extremist
                                • Aug 2003
                                • 1994
                                • Country: Finland

                                #30
                                5cyl flywheels can be balanced to 0 by themselves. Crank is another matter.
                                This has been empirically tested by me and my friends. Std flywheels seem to be balanced using 20g tolerance.
                                -

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