Tips on fitting clutch master cylinder

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  • Rikki Kitto
    S2Forum Zealot
    • Feb 2010
    • 6276
    • Country: England

    #1

    Tips on fitting clutch master cylinder

    As titled any tips and advice gonna have a crack at it after work as spanner man is out of action for 6 weeks
  • Tractor Dave
    S2Forum Zealot
    • Dec 2017
    • 6006
    • Country: Wales

    #2
    I can send you over a pic of the relevant bit in the Haynes manual for the 80. Not identical but very close.
    Nothelle S2 Avant
    Black Ur project
    Silver Rs2 Project gone
    Ocianic Ur project gone
    S2 Coupe project gone
    Urs6 plus project gone

    Comment

    • Rikki Kitto
      S2Forum Zealot
      • Feb 2010
      • 6276
      • Country: England

      #3
      Cheers bud

      Comment

      • Tractor Dave
        S2Forum Zealot
        • Dec 2017
        • 6006
        • Country: Wales

        #4




        Sent from my iPhone using Tapatalk
        Nothelle S2 Avant
        Black Ur project
        Silver Rs2 Project gone
        Ocianic Ur project gone
        S2 Coupe project gone
        Urs6 plus project gone

        Comment

        • Mikes2
          S2Forum Extremist
          • Jul 2003
          • 1704
          • Country: Scotland

          #5
          Fit a hose clamp on the hose from the reservoir to the MC to reduce fluid loss. I used an old rag to catch the contents of the hose inside the car. removing the clevis is simple enough and then there is only 2 allen key headed bolts to remove. Don't cross thread them when you refit
          Mike

          http://www.s2-audi.co.uk

          Comment

          • Bowie69
            S2Forum Fiend
            • Nov 2013
            • 2676
            • Country: England

            #6
            You need either some long allen keys or allen sockets on 1/4" extensions to get to the bolts easily -there are cut outs in the pedal box casting to allow you to get to them

            I just used the plastic bag over the reservoir and refit cap method to stop the fluid spill, works fine.

            Comment

            • Rikki Kitto
              S2Forum Zealot
              • Feb 2010
              • 6276
              • Country: England

              #7
              Cheers peeps most of the fluid is in the footwell now anyway

              Comment

              • Rikki Kitto
                S2Forum Zealot
                • Feb 2010
                • 6276
                • Country: England

                #8
                Bit worrying, our bike mechanic who's helping me swap the cylinder just ask how do we get to the side under the bonnet it's impossible while he points to the steering rack

                Comment

                • newsh
                  S2Forum Obsessed
                  • Aug 2003
                  • 16226
                  • Country: United Kingdom

                  #9
                  Take the drivers seat out and use cushions

                  S2 Coupe 3B Project


                  Ur quattro restoration

                  S2 Avant

                  Boost is the new rock and roll!
                  sigpic

                  Comment

                  • Rikki Kitto
                    S2Forum Zealot
                    • Feb 2010
                    • 6276
                    • Country: England

                    #10
                    I thought of that but got confused trying to take the seat out

                    Comment

                    • Rikki Kitto
                      S2Forum Zealot
                      • Feb 2010
                      • 6276
                      • Country: England

                      #11
                      Hurray got home without any issues, next job strip out the wrecked old carpet and fit the one I've had in the loft a year
                      The spring inside the master cylinder had snapped and ripped the seals apart, pics to follow

                      Comment

                      • Tractor Dave
                        S2Forum Zealot
                        • Dec 2017
                        • 6006
                        • Country: Wales

                        #12
                        Well done Where did you get your new one from in the end?
                        Nothelle S2 Avant
                        Black Ur project
                        Silver Rs2 Project gone
                        Ocianic Ur project gone
                        S2 Coupe project gone
                        Urs6 plus project gone

                        Comment

                        • Rikki Kitto
                          S2Forum Zealot
                          • Feb 2010
                          • 6276
                          • Country: England

                          #13
                          Fleabay £51, took us 4 hourssure my spanner man will laugh his head off but when he's out of action needs must

                          Comment

                          • Bowie69
                            S2Forum Fiend
                            • Nov 2013
                            • 2676
                            • Country: England

                            #14
                            It is not a pleasant job... well done

                            Comment

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