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  • RallyRep AAN fitting...

    These are extracts of a thread on Classic Audi Forum, the RallyRep's getting an AAN grafted in. The posts here are in date order...

    P1 - Sunday 6th...

    Well there is this...

    YouTube - MOV01708.3GP

    The last start up and run we'll witness as a KV... Today, it ran over for it's heart transplant... The KV had a suitable run up to temperature, run up to full power and cool down...

    Andrea followed us over with the newly rebuilt WR and this evening we've sat here talking about how sad we'll be to see the demise of the 'mad-as-a-box-of-frogs-107db-rallyrep'...

    When she comes home, she will be so much quicker, but somehow.......

    Different...... And different will be hard to accept after such an incredible engine.:cryin:

    Here are a few videos for old times sakes... It'll never sound like this again...

    http://www.youtube.com/user/Isimmora...23/O1eZVEKW_Dg

    http://www.youtube.com/user/Isimmora...17/q_hUS4wLmTE

    http://www.youtube.com/user/Isimmora...18/C9y7W7c1LdY

    http://www.youtube.com/user/Isimmora...21/PsyoUBBcsJA

    Monday 7th -

    Well, the KV's on a pallet...





    And the RallyRep looked like this at 4pm



    By 6:30pm we'd got the AAN offered up and seated, but John's got to sort out the Needle bearing on the Crank. So it's back on the stand again tonight.:tup:

    8th Feb

    KV engine's gone off to it's new home...:sad:
    The PAS rack has been mated with the S6 pump pipes.
    The servo plumbing and one way valve has been modified.
    The ECU position finalised
    Fuel lines moved
    S6 crank plug removed and Roller needle bearing ordered.
    Sachs clutch aligned
    14" Kenlow twin speed fan mounted, and wiring sorted. (it's a tornado of a thing!)
    New S6 engine mounts fitted...
    Numerous other bits and bobs sorted, whilst we wait on the Roller needle bearing.

    John's had a good day... Bless him.:nod:

    Oh, and my Crash-helmet's arrived...

    09th Feb
    I'll keep this short and sweet, been a busy day, early start tomorrow... But we are here...





    We planned to run the existing Rad, but it's just not going to work, so there's a custom built Aluminum rad set for delivery on Wednesday 16th...

    - - - - - -
    No photos again, sorry... But, the ECU's located, wiring's all through the bulkhead... Front end panel is modified and fitting, but removed again, awaiting the Intercooler arrival tomorrow. Radiator also now 'in the post'... POS's mounted, as are several other 'bits' like the Altitude Sensor. Other bits and bobs of plumbing done too... So, getting there.
    - - - - - -
    Got some photos now -

    Front end panel back in - You get an idea where the intercooler's going. (incidentally, it arrived this afternoon).


    ECU and Wiring brought through to cabin, ECU has got a location, but was unclipped here.


    Overall view of the build, Radiator arrives tomorrow hopefully.


    Ford Focus RS Ceramic heatshield will be used to protect the wiring (neither the 'shied or the wiring are in their final position here), there will additionally be shielding between the hot side and the air intake side. Air filter design not confirmed yet.


    That's where we're at, the car must be running for Sunseeker Rally in Bournemouth, 26th Feb... So the heat is on... But... Unforeseen event aside, it's looking very achievable... (famous last words, is that!)...
    85 WR Urquattro, 85 20vT International liveried RallyRep
    93 MTMS2 Avant

  • #2
    Looks like it was meant to be there



    Could the rad not be got far enough back to work?

    Good progress anyway, will be rather nice once its done, will be cool to have some go to match the show
    Current-2004 Impreza PPP wagon

    Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
    Sold ABY-stock

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    • #3
      Looking good! You will be so pleased when your back behind the wheel
      Audi Nut!!!

      Comment


      • #4
        looking good there Ian,yet another conversion completed before mine

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        • #5
          Get that battery under the back seat

          S2 Coupe 3B Project


          Ur quattro restoration

          S2 Avant

          Boost is the new rock and roll!
          sigpic

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          • #6
            Originally posted by newsh View Post
            Get that battery under the back seat
            agree with this, was surprised to see it there in the pic, thought you'd have moved it already

            Comment


            • #7
              Originally posted by Acidburn View Post
              agree with this, was surprised to see it there in the pic, thought you'd have moved it already
              It's on the 'to do' list, but we're planning the boot space, for pumps, battery, fuel cell etc and fire wall. So the battery will move in the second stage after Sunseeker.
              85 WR Urquattro, 85 20vT International liveried RallyRep
              93 MTMS2 Avant

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              • #8
                The AAN looks right at home there
                Shane

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                • #9
                  KV is a great engine - different burbly sound alright... but the shriek of the 20V on full chat is just as sweet - if not sweeter.
                  Good luck finishing off the wiring & plumbing. Post another vid when you are running on 20 !
                  Paul Nugent
                  Webmaster http://S2central.net
                  Administrator http://S2forum.com

                  1994 S2 Coupe ABY - aka Project Lazarus
                  2001 A6 allroad 2.5TDi - family tank
                  2003 S4 Avant 4.2 V8 - daily burble

                  Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                  There are only 10 kinds of people that understand binary - those that do, and those that don't

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                  • #10
                    Well, the Radiator arrived yesterday, it's now fitted and the fan attached, tomorrow it's the big push for the ECU and wiring, it's all in place, but just needs connecting, there's the additional matches into the CQ loom, such as the feeds to the gauges, warning lights etc, then there are the feeds (perm live, ign live, earth etc) to power up the ECU and engine-bay loom. There's still plenty to do, but it's getting close.
                    85 WR Urquattro, 85 20vT International liveried RallyRep
                    93 MTMS2 Avant

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                    • #11
                      Dropped the ball a bit with this thread, sorry folk... Most spare hours have been in the workshoppe lately...

                      I still can't believe we made it to Rallye Sunseeker really. The hours John at JMR in Littlehampton put in, and the attention to detail is probably why it ran, straight out of the box... We got the car home on Friday at 9pm, it'd done 30 miles, at 7.20am on Saturday it was driven the 60 miles to the Rallye Sunseeker, then at lunchtime was doing this...







                      Then, after 12 miles of total abuse, it drove home, faultlessly.

                      And it looks like this now...











                      I think the pressure washer at JMR might be needed...

                      Kind regards

                      Ian
                      85 WR Urquattro, 85 20vT International liveried RallyRep
                      93 MTMS2 Avant

                      Comment


                      • #12
                        How's the AAN, 1250kg and short gear ratios? I can imagine it shifts!
                        Cheers'en, AndyC
                        1994 ABY Coupe - Projekt Alpinweiss

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                        • #13
                          Originally posted by Rusty View Post
                          How's the AAN, 1250kg and short gear ratios? I can imagine it shifts!
                          Best described as....


                          Wwooooo-hhhoooo.... Aaaaaahhh....

                          It goes very nicely indeed, it was bloody fantastic on the loose surfaces too, even with T1R's, it's got some serious traction with the centre diff locked...
                          85 WR Urquattro, 85 20vT International liveried RallyRep
                          93 MTMS2 Avant

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                          • #14
                            a2 wide kit next on the list??

                            looks a very neat tidy job

                            Comment


                            • #15
                              Nice 12 mile shakedown run Ian - your house must be at the end of Kielder forest or some such place

                              Looks great - much nicer on the eye than a shorty anyday for me.
                              Paul Nugent
                              Webmaster http://S2central.net
                              Administrator http://S2forum.com

                              1994 S2 Coupe ABY - aka Project Lazarus
                              2001 A6 allroad 2.5TDi - family tank
                              2003 S4 Avant 4.2 V8 - daily burble

                              Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                              There are only 10 kinds of people that understand binary - those that do, and those that don't

                              Comment

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