Audi RS2 -94 Swe

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Today the company that electro galvanized my bolts/fasteners called and said they were ready for pickup. Glavanized yellowish like the original. All good besides the bolt that holds the oil filter housing, i will leave more stuff so i will ask them to remake that one later. Otherwise all looking very good i think.
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Today i had some time to burn in the garage. I had to clean the oil pump and oilfilter/temostat housing from the glasblasting. I halso had time to take away the masking from the painted parts.

Started with the oilpump, here it is totally in parts, cleaned and ready to assemble:
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Assembled with new crankshaft seal:
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The oilfilter/thermostat housing in parts, cleanead and with new fittings to oil cooler:
45764-c9388c4ed8da3dcfb525da7614ed3590.jpg Assembled again.. :
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The idling motor also got some refurbish:
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I have lots of stuff to do, but it's coming together as fast as i can. All cleaning and looking over stuff takes time. I'm still waiting for my nuts/bolts then i can speed things up. Will fit my new injector seats next time i do a visit to the garage, and maybe fit the oil pump. Thats all from todays work

[Grillage]

Looks great!

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Little bit of christmas for me today! The painter called an told me to pick up my alumium engine parts! Said and done
Really happy with my choice of colour and clear coat. Porsche's own colour GT-Silber effect with the matte clear coat.
Here is some pictures of the stuff, hard to get the colour right, but this is what it looks like.

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Now i have to clean the oil filter house and theoil pump so there is no glas left from the blasting. Otherwise it's just a time of waiting until i get my bolts back so i can start assemble the parts!

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Yesterday i got some time in the garage for the RS2. Like i said earlier the head was refurbished by the last owner (newer) mounted. The lifters they didn't change though. As the car has about 240 000km on it it thought it was very stupid not to change them. I did have a spare head from the URS4 that i had brand new lifters in, so i dissasembled the head and took my new lifters to the ADU-head. I can' stand noisy lifters
Happy i changed them, there was some old burnt/lose oil particles under the lifters, the company that refurbished the head didn't clean them at all.

Head without cams/lifters:
45764-249d83047e554775930c909c9de4910d.jpg The old lifters, lots of dirt underneath. And it was loose to, happy i changed them:
45764-0094f695f4f7cd19479cf16724f5a399.jpg The new lifters in place, lubed up with lots of oil:
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Camshafts in place and alligned, caps tightend to 15Nm, waiting to get mounted, will clean the outside of the head a bit more:
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Todays "funny" work... Will leave it for refurbish tomorrow.
45764-343aad6ed0cedfb18224cb4b9e01f757.jpg Also got my sump baffle from Thuppu today. Thought it would be good later on track days!
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Parts delivered to the painter yesterday. After some thinking and looking at colours I choose to go with a colour from Porsche called GT-Silber effect. On their cars it will be with shiny clearcoat. I don't want "shiny" so I went with a matt clear coat. Hopefully it will look good. Don't want to blast everything again


Today I sorted out some bolts and brackets thats going on refurbish. Will be yellow/gold galvanized as it was from the factory. The "aluminium" colored bolts is harder to get refurbished around here. So i think those will be stainless instead. Maybe I manage to leave them this week.
Picture of bolts/brackets:
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[fish]

Bra jobbat! Skönt när folk räddar klassiker =)

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So, today was work day in the garage, i woke up a little late but i think i managed to do as much as i wanted to today.

The block was cleaned with break cleaner from dust and stuff since i clenaned it last time with brushes. Blew it off with compressed air in all channels.


Cleaned the oil jets for piston cooling and installed them, loctite and 10Nm according to manual.
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Oil jets installed in the block:
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Bearings installed in the block and lubed up with assembly lube:
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Crankshaft cleaned for the last time. Put some lube on the bearing surfaces and on the surfaces for the thrust washers:
45764-341a86858c8ce8e3e49efd65712198a6.jpg Crank installed with factory bolts, no need to change them according to manual. Torqued to 65Nm with oil between contact surface and bolts. Bearing caps should be intalled with bearing caps number (1-6) facing the exhaust side. Nr 1 closest to pulley side:
45764-a301e74c27a22a705cdc09e61bbed1a8.jpg Conrods all lubed up and ready for install with new piston rings. Rings installed with 120 degrees gap between the ring openings. New bolts and nuts as manual says they have to be renewed when dismantled.
Torqued 30Nm+90 degrees according to manual, oil the surface between nut and conrod:
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Conrods installed with "lugs" pointing towards pulley end as manual.

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Pistons installed, valve pockets facing intake side. Hopfully i will not have to see them ever again after i put the head on
45764-600c2aaf6c15d839c4d895724a43164f.jpg Not to forget, install the check valve! Installed with loctite according to maual and 6Nm:
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The ADU head nr 002094 , it should be just PNP as it is overhauled by the last owner. New valve guides, sealings, grinded seats, valves and resurfaced. The lifters is as far as i know the olde one's. But i will take my "new" lifters from the AAN head that i had for one summer on the Urs4. It would be stupid to run it without changing them. I hate noisy lifters
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That's all for today. On monday i will leave the aluminium parts that i glasblasted to the painter. Can't wait to get them back so i can continue with the assembly.. Then it will start to look like an engine again!

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... How do you delete posts?

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Do you need the orange hose between the turbo and IC? If so i have a fully funktional one i dont think i am going to use ever.

I think i got all hose in the kit from do88, but thanks for asking =)

[fish]

Do you need the orange hose between the turbo and IC? If so i have a fully functional one i dont think i am going to use ever.

[fish]

Do you need the orange hose between the turbo and IC? If so i have a fully funktional one i dont think i am going to use ever.

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Some parts i ordered arrived today! Missing hose between airbox/turbo. Clutch disk and the little extra water cooler. Tomorrow i will hopfully be able to assemble crankshaft/pistons with the block

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This is a nice catch! 10 years back I was looking at RS2's from the swedish Blocket site, and they was as low as ~10k€, but hadn't the money at the time.

Can't you just grind off few gramms with an dremel tool to get the weight match? From the inside of the piston..

Yeah I got it for a decent price as the engine was out and dismantled.. otherwise I could never afford a RS2. Yeah I could do that. Will think about it. Hopefully I can find time to assemble the block during this week. Put a big order off stuff yesterday as a early Christmas gift to myself.

All new stuff:

Extra water cooler
Water thermostat
All water hoses
All pressure hoses
Hose between Airbox/turbo
Engine/gearbox mounts x-line from cp-s
Sachs pressure plate "724" for dual mass flywheel
Sachs reinforced clutch disc
Sachs throw out bearing
Billet water connection back of the block

Hopefully I will have most of the stuff to assemble the engine now. The other big thing I have to buy is a refurbish of the turbo or an exchange one. The compressor wheel has some damage unfortunately.

Hopefully I will have it running before next summer