Project: RS2 ABY

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  • Sonic
    Administrator
    • Jul 2006
    • 5514
    • Home: United Kingdom Current: England

    #601
    Pretty sure it's a 007, but will get another one to try ASAP.

    All pics are hosted on photobucket and are uploaded, so refresh and should be good

    I'll get one of the back tonight, is there anything specific you are looking for? This will be fun
    S2Forum.com Administrator

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    • Rusty
      Super Moderator
      • Jun 2004
      • 18953
      • Country: United Kingdom

      #602
      007 is the screw top version, 006 is the one with screws
      Cheers'en, AndyC
      1994 ABY Coupe - Projekt Alpinweiss

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      • A80Avant
        S2Forum Obsessed
        • Sep 2005
        • 10873
        • Country: Greece

        #603
        i may be wrong, but i think i have my APR units the other way around. It may not make a difference, but i thought id mention it.

        PCV system looks ok to me, although i do have the N80 valve still in the loop.

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        • Rusty
          Super Moderator
          • Jun 2004
          • 18953
          • Country: United Kingdom

          #604
          You don't have a PCV that I can see. Just a matter of seeing how that N80 is connected to the IM and breather...
          Cheers'en, AndyC
          1994 ABY Coupe - Projekt Alpinweiss

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          • Rusty
            Super Moderator
            • Jun 2004
            • 18953
            • Country: United Kingdom

            #605
            Forge DV looks to be fitted correctly - pressure should act on the piston radially, not axially.
            Cheers'en, AndyC
            1994 ABY Coupe - Projekt Alpinweiss

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            • s2_bo
              S2Forum Zealot
              • Oct 2005
              • 6067
              • Home: United Kingdom Current: France

              #606
              I would replace that fabric lined hose if its original thats for sure! and get a zip tie on the end so it doesn't leak at the nipple.
              Yes Rusty i had a few teething probs with the catch tank system i built a few years ago but then there wasnt as much common knowledge on it all. It didn't end up as complicated as the stuff thats being used now days. In the end I removed the N80 but left it plugged in, I also removed the PCV system completely and just fed the tank form the block with a 30mm hose (flame trap still in place) and from the head with a 19mm hose and then exited it out under the wing. So no vacuum return and no chance of boost leaks.
              It seamed to work ok as the pipe under the wing used to smoke a little every so often (maybe thats not a good thing though )
              91 S2 coupé - RIP
              98 S8 - Luxury barge

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              • Sonic
                Administrator
                • Jul 2006
                • 5514
                • Home: United Kingdom Current: England

                #607
                No do you have any more WGFV's available so that i can rule mine out? It's one i got from you anyway a year or so ago, so hopefully still in good working order
                S2Forum.com Administrator

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                • s2_bo
                  S2Forum Zealot
                  • Oct 2005
                  • 6067
                  • Home: United Kingdom Current: France

                  #608
                  Originally posted by Sonic
                  No do you have any more WGFV's available so that i can rule mine out? It's one i got from you anyway a year or so ago, so hopefully still in good working order

                  Yeah i got a few left.

                  I dont think thats it though as if that was playing up the boost would just be low but the AFR wouldn't be that effected.


                  I can send you another to try though if you like?
                  91 S2 coupé - RIP
                  98 S8 - Luxury barge

                  Comment

                  • A80Avant
                    S2Forum Obsessed
                    • Sep 2005
                    • 10873
                    • Country: Greece

                    #609
                    correction, the DV orientated like that is excactly as i have it as well

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                    • Ross
                      S2Forum Possessed
                      • Aug 2005
                      • 3399
                      • Country: England

                      #610


                      Come on guys, I spent saturday pouring over the car and said it in two posts - the breather sytem isnt the issue, it is simple and self contained except for joints to the MAF hose which was bunged, back of the head, block and sump return. There is no way it can be pressurising from the IM, I've looked all around it. It HAS to be via the block or head, and my guess is it's via the block.

                      Interesting on the point about the turbo oil return though. I hadn't thought about that. I think to bung at the throttle body and test the inlet tract including the turbo would rule that out. Also DV is a point.

                      Still think fuelling is a separate issue. It is there with or without boost.

                      I've seen two posts in this thread contradicting on whether there is overlap in the valve opening to allow air to escape that way or not... my experience shows that there is not but I guess the positioning of the cylinders in the bore is pot luck. Anyone got a definitive as to whether this is a possible cause, and turning the engine slightly and trying again would have been a good idea

                      Current thinking is to leak test the DV, test intake again (in particular rule out turbo seals) and then look at pressure testing the IM again and check for leaks all round it, prob pinch / bung all vac lines out of it to isolate, check IM gasket etc... finally look at a leakdown test in case it's losing it through the rings too quickly.

                      Once it's making boost the fuelling issue can be addressed, if it still exists (as i suspect it will). Try FPR in case, as if it was not working and taking the 5bar fuel pump pressure that would explain things, and it takes 5 min to swap...
                      AUDI - saving Dad's from minivans since 1994

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                      • Rusty
                        Super Moderator
                        • Jun 2004
                        • 18953
                        • Country: United Kingdom

                        #611
                        TBF Ross, the thread is rather large, so as stated, I'd not re-read any of it

                        DV is a likely candidate then - swap it out for one that's known to work.
                        Cheers'en, AndyC
                        1994 ABY Coupe - Projekt Alpinweiss

                        Comment

                        • Sonic
                          Administrator
                          • Jul 2006
                          • 5514
                          • Home: United Kingdom Current: England

                          #612
                          Originally posted by s2_bo
                          Yeah i got a few left.

                          I dont think thats it though as if that was playing up the boost would just be low but the AFR wouldn't be that effected.


                          I can send you another to try though if you like?
                          Cheers Bo, that would be awesome

                          Does anybody have a 4 bar FPR or DV i can try? I didn't realise another Forge 007 was £100
                          S2Forum.com Administrator

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                          • Rusty
                            Super Moderator
                            • Jun 2004
                            • 18953
                            • Country: United Kingdom

                            #613
                            A 710N is fine for diagnostic purposes. The 007 is a little more compact than the 006
                            Cheers'en, AndyC
                            1994 ABY Coupe - Projekt Alpinweiss

                            Comment

                            • Sonic
                              Administrator
                              • Jul 2006
                              • 5514
                              • Home: United Kingdom Current: England

                              #614
                              Unfortunately i snapped my original one in half trying to take it out!
                              S2Forum.com Administrator

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                              • TimE-J
                                S2Forum Extremist
                                • Jul 2009
                                • 1292
                                • Country: United Kingdom

                                #615
                                Ive got a brand new one if you want to try it?
                                96 S2 aby Coupe. Rebuild Project
                                96 mk3 golf tdi daily.

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