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  • S2central.net
    Retired OG Mod
    • Jul 2003
    • 16590
    • Country: Northern Ireland

    #31
    Originally posted by audiman
    That valve is weird. It looks nothing like the original one and i cant see how it fits. Doug sent me one as he never used it. AFAIK Mark isnt using it either, Mark?
    Ahhh see I never saw one in the flesh. Didnt realise Doug had bought one for investigation. Bit if an oddball this then...
    Paul Nugent
    Webmaster http://S2central.net
    Administrator http://S2forum.com

    1994 S2 Coupe ABY - aka Project Lazarus
    2001 A6 allroad 2.5TDi - family tank
    2003 S4 Avant 4.2 V8 - daily burble

    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

    There are only 10 kinds of people that understand binary - those that do, and those that don't

    Comment

    • Mark Halligan
      S2Forum Fiend
      • Jul 2003
      • 2001
      • Country: England

      #32
      Thanks fellas, I just hope I am putting it all together properly, your right Dean I don't want to see them rods again for a long while once the sump is back on.

      I have used new OEM mains bolts, I tried to find some ARP replacemants but couldn't and they didn't return my e-mail when I enquired about them .

      @Paul, I bought one of those 'modified' oil return valves, but it looks nothing like the stock one, and I wouldn't know which way to install it, so I stuck with the standard one. The gaps on the rings were done by the machine shop to the specs given by JE and they installed the rings to the pistons, I didn't fancy doing that. It was bad enough installing the pistons into the block. I only did one per day......that was enough stress .

      Mark.
      Mark - Modded

      Comment

      • S2 Ant
        S2Forum Possessed
        • Jul 2003
        • 3682
        • Country: United Kingdom

        #33
        Thats looking awesome, cant wait to see the finished article, thats gonna be one fun drive!!!!
        Ant

        2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
        2011 Kawasaki Z1000

        Comment

        • AbsS2
          S2Forum Addict
          • Jul 2003
          • 285

          #34
          Awesome!!! so how much power you looking at with all that??
          Coupe

          Comment

          • Mihnea
            S2Forum Extremist
            • Jul 2003
            • 1288
            • Home: Belgium Current: United Kingdom

            #35
            @Mark, email me your phone number, we have to talk turbos man, I've seen and tuned a lot of T04E 57 trims this last month and we have to talk my email is mihnea.cotet@easynet.be

            Thanks,

            Mihnea
            '98 Silver Grey 2.7T S4, dual 2.75" turbo back exhaust with no cats, FMIC, BIG injectors, 10 Bar motorsport fuel pump, modded RS4 turbos, tubular exhaust manifolds, custom intakes, RS4 MAF, Bilstein PSS9, H&R ARBs, 19" BBS CH, custom remap, 511 BHP/505ft-lbs

            www.MRCTuning.com
            info@MRCTuning.com
            Workshop Directions

            Comment

            • scouser_75
              S2Forum Addict
              • Jul 2003
              • 306
              • Country: United States

              #36
              Mark,

              Everyone has so far said that the engine is looking mighty, mighty, mighty fine... And I'm gonna second all of it

              However, what they have all forgotten to add is that... YOU ARE ABSOLUTELY INSANE MATE (I'm just jealous cuz the only time my car leaves my drive way is when its on its way to the mechanics to get it going again!)

              But good on ya for putting in all this effort. It's gonna be an even bigger neast once its all done.

              I'm defo gonna have to pop round to see the car soon mate (seeing as Im only round the corner)

              Alps

              Comment

              • Mark Halligan
                S2Forum Fiend
                • Jul 2003
                • 2001
                • Country: England

                #37
                Originally posted by AbsS2
                Awesome!!! so how much power you looking at with all that??
                That'll be up to Mihnea and how much he can squeeze out of the turbo

                Mark.
                Mark - Modded

                Comment

                • Mihnea
                  S2Forum Extremist
                  • Jul 2003
                  • 1288
                  • Home: Belgium Current: United Kingdom

                  #38
                  Originally posted by Mark Halligan
                  That'll be up to Mihnea and how much he can squeeze out of the turbo

                  Mark.

                  I don't want to say it here but basically don't hold your breath too much, there's nothing impressive to be had... shoot me an email with your number and I'll call you a bit later tonight. My cell phone is in France now so I have no one's numbers.

                  Mihnea
                  '98 Silver Grey 2.7T S4, dual 2.75" turbo back exhaust with no cats, FMIC, BIG injectors, 10 Bar motorsport fuel pump, modded RS4 turbos, tubular exhaust manifolds, custom intakes, RS4 MAF, Bilstein PSS9, H&R ARBs, 19" BBS CH, custom remap, 511 BHP/505ft-lbs

                  www.MRCTuning.com
                  info@MRCTuning.com
                  Workshop Directions

                  Comment

                  • S2central.net
                    Retired OG Mod
                    • Jul 2003
                    • 16590
                    • Country: Northern Ireland

                    #39
                    Lets run a book on it - Mihnea can't bet as he's obviously learnt a trick or two about that super turbo when he was stateside. Heheh.

                    I'll start the betting at 450bhp and a hefty 600Nm of torque...

                    Paul
                    Paul Nugent
                    Webmaster http://S2central.net
                    Administrator http://S2forum.com

                    1994 S2 Coupe ABY - aka Project Lazarus
                    2001 A6 allroad 2.5TDi - family tank
                    2003 S4 Avant 4.2 V8 - daily burble

                    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                    There are only 10 kinds of people that understand binary - those that do, and those that don't

                    Comment

                    • Mark Halligan
                      S2Forum Fiend
                      • Jul 2003
                      • 2001
                      • Country: England

                      #40
                      Originally posted by Mihnea
                      I don't want to say it here but basically don't hold your breath too much, there's nothing impressive to be had... shoot me an email with your number and I'll call you a bit later tonight. My cell phone is in France now so I have no one's numbers.

                      Mihnea
                      e-mail on the way

                      Mark.
                      Mark - Modded

                      Comment

                      • s2driveruk
                        Super Moderator
                        • Jul 2003
                        • 12696
                        • Country: England

                        #41
                        Mark are you keeping your turbo? or are you going larger still?
                        sigpic

                        1992 3b S2 Coupe

                        Comment

                        • Doug_RS2
                          S2Forum Possessed
                          • Jul 2003
                          • 3847
                          • Home: Scotland Current: England

                          #42
                          Here is a picture of the oil return valve for "modified engines". It looks too different from standard so I didn't use it.

                          It all looks really cool - Maybe I am too naive to stress about putting the pistons in the block - There is a knack to getting the compressor on true and once you do that, and use plaenty of oil, they slide in sweet.

                          Mark - Fancy a group buy on the GT35R ??

                          I forgot to ask - what silver paint did you use on your inlet manifold you had at the weekend - it looks like a factory finish/colour.
                          Attached Files
                          S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                          Comment

                          • Mark Halligan
                            S2Forum Fiend
                            • Jul 2003
                            • 2001
                            • Country: England

                            #43
                            Originally posted by S2central.net
                            Lets run a book on it - Mihnea can't bet as he's obviously learnt a trick or two about that super turbo when he was stateside. Heheh.

                            I'll start the betting at 450bhp and a hefty 600Nm of torque...

                            Paul

                            Looks like I am 'limited' to around that figure, I'd love to get in on a group buy for a GT35R but I am so skint now, I will have to wait a while, and after all this lot is done I need/have to get on with some decorating indoors .

                            Doug, thats the same valve I got, fecked if I can think of how to install it though .

                            Mark.

                            P.S. I'll dig out the paint colour tomorrow for you.
                            Mark - Modded

                            Comment

                            • audiman
                              S2Forum Freak
                              • Jul 2003
                              • 4827
                              • Country: United Kingdom

                              #44
                              Same here for that valve. god knows? I am thinking somewhere in the region of 450bhp but with more torque, 700NM would be nice
                              sigpic
                              Tom C - www.rcmr.co.uk
                              Audi UR Quattro
                              Audi 100 C3 2.0 5 cyl 115ps
                              Audi S2 - 07k engine project aiming for 800ps
                              Audi B5 RS4 645ps 911nm

                              Comment

                              • Mark Halligan
                                S2Forum Fiend
                                • Jul 2003
                                • 2001
                                • Country: England

                                #45
                                Here's a couple of pictures of the torque plate used for the boring/honing, an expensive bit of kit! If anyone is doing a rebuild in the future and wants to have the block bored/honed using one, contact Aelred through Steve H or me and drop your block off with him and he'll get it fully prepared for you.

                                Mark.

                                P.S. sorry if that sounds like a blatant ad, but he does know his stuff.
                                Attached Files
                                Mark - Modded

                                Comment

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