Project Ultra

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  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #1

    Project Ultra

    Its only taken me 10 years since I first owned a coupe quattro, but I've bought an S2

    A lot of people will have seen my CQ project. I always wanted an S2 but could never afford one. I bought my CQ in 2007 and never planned to keep it for long, it was suppose to be a stop-gap until I got an S2, but the project ran away with itself and the rest is history. My CQ is in perfect mechanical condition, but the bodywork is like a Monet - nice from a distance but up close a bit of a mess. I can't justify spending thousands on a full repaint for it and the car be still worth nothing at the end, especially when I could buy an S2, sell the bits I don't need and end up with an S2 pretty much for free.

    So the plan is tidy up the S2 and reshell my coupe quattro into it, and end up with the car I always wanted. In the process I want to create the ultimate fast road S2 in the spirit of what fast Audis are about - to be good at everything.

    Here it is: Project Ultra



    Early ABY - 1993
    133k
    LZ5U - Indigo Blue Pearl
    Anthrazit jaquard interior
    Platinum headlining
    AC

    The car was stripped for a project some years ago, so pretty much 100% complete but just in bits - suits me. I plan to strip the last few bits out of it and sort out what I need and what I don't. Since my CQ is pretty much built as I want it, there are not that many parts I need to buy.

    Recap on the current rough spec of my CQ, most of which will go into the S2:

    Blueprinted
    Balanced
    Wossner pistons
    Aron rods
    3B flywheel
    Southbend Stage 4 Extreme Street
    Standard head
    RS2 airbox
    Custom 3" turbo to back box
    B7 RS4 gearbox
    KW V1s
    Boxster S calipers
    Torsen rear diff
    Digital climate
    Jacquard Recaros


    Bits I have already but not fitted yet:
    MD357
    Wagner RS2 Evo KKK
    Wagner inlet manifold
    RS4 rear hubs, caliper carriers & 2pcs rotors
    URS6 rear calipers


    Need to sort out:
    996 turbo calipers & custom 2pc rotor setup
    Fit heating elements to Recaros
    .82 hotside
    Injectors
    Intercooler
    Port head & machine deck cooling channels
    Software - really not sure whether to stick with Motorinic or go aftermarket.
    and looooooaaads of other little bit to make all of that work reliably.

    First things first, I need to do a thorough inspection of the S2 shell and see what I need to do to make it mint.
    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant
  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #2
    Nice work

    You want a head like nine

    357, is that a 3071?
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

    Comment

    • irishs2
      S2Forum Fiend
      • Apr 2009
      • 2455
      • Country: Ireland

      #3
      Awesome.
      Eric

      95 S2 Avant under rebuild.

      Comment

      • bluequattro
        S2Forum Fiend
        • Nov 2004
        • 2960
        • Country: United Kingdom

        #4
        Then put the other s2 bits in the cq for a track day project!
        Or bring it down my farm to be chopped up.
        Good luck mate, been worth the wait.

        Comment

        • andy10v
          S2Forum Zealot
          • Mar 2009
          • 5996
          • Country: Scotland

          #5
          This is going to be awesome, subscribed.
          Current-2004 Impreza PPP wagon

          Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
          Sold ABY-stock

          Comment

          • quattrostyle
            S2Forum Zealot
            • Oct 2006
            • 6229
            • Country: Netherlands

            #6
            Finally! This will be an interesting project(thread) again

            Comment

            • andy10v
              S2Forum Zealot
              • Mar 2009
              • 5996
              • Country: Scotland

              #7
              Originally posted by Rusty
              Nice work

              You want a head like nine

              357, is that a 3071?
              Originally posted by DJones

              Turbo Dynamics state:

              Special .6 A/R turbine housing to take garrett cartridge. High flow GT30 compessor wheel, 0.60 A/R To4B modified compessor housing and seal plate assembly, compact GT25 angular contact roller bearing core assembly, left hand thread GT30 "low inertia" shaft & wheel assembly, recommended maximum boost level is 32 psi.

              Originally posted by kwlw

              Compressor:
              - 0.5 A/R T04E housing
              - 48 trim
              - 52.8mm inducer diameter
              - 76.2mm exducer diameter
              Turbine:
              - 0.6 A/R KKK housing
              - 84 trim
              - 55mm inducer diameter
              - 60mm exducer diameter

              Sau
              GT30 in a K26 housring I think was the basic description.

              I think DJones switched to a 0.82 hotside.
              Current-2004 Impreza PPP wagon

              Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
              Sold ABY-stock

              Comment

              • rj scotty
                S2Forum Fiend
                • May 2006
                • 2195
                • Home: United Kingdom Current: England

                #8
                Well done alex��
                The best colour too!
                sigpic
                "For what you spent on that you could have brought a new car"
                BUT I DON'T WANT A NEW CAR!

                1995 S2 Avant, Volcano Black
                1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
                2003 VW T4 long nose X pack, (has become project)

                Comment

                • Error404
                  Super Moderator
                  • Mar 2007
                  • 19789
                  • Country: United Kingdom

                  #9
                  Cheers guys. Exciting times.

                  Yes GT30/K26 was my understanding. After chatting to Darren I'm going to change to the larger hotside to make the turbo a bit more progressive, not need to map round surge so will make more power without any more lag.

                  AndyC I need some topmounts mate
                  Panthero Coupé quattro 20vt
                  Indigo ABY coupé
                  Imola B6 S4 Avant

                  Comment

                  • andy10v
                    S2Forum Zealot
                    • Mar 2009
                    • 5996
                    • Country: Scotland

                    #10
                    Will you weld in a rear strut brace and lower chassis brace again?
                    Current-2004 Impreza PPP wagon

                    Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                    Sold ABY-stock

                    Comment

                    • Error404
                      Super Moderator
                      • Mar 2007
                      • 19789
                      • Country: United Kingdom

                      #11
                      Yes mate, I think I will do the rear one differently this time.
                      Going to have a look at using the cat protector mounts for a new front lower brace.
                      Panthero Coupé quattro 20vt
                      Indigo ABY coupé
                      Imola B6 S4 Avant

                      Comment

                      • rj scotty
                        S2Forum Fiend
                        • May 2006
                        • 2195
                        • Home: United Kingdom Current: England

                        #12
                        You could turn this one round in a matter of weeks with knowledge you have amassed from the cq
                        sigpic
                        "For what you spent on that you could have brought a new car"
                        BUT I DON'T WANT A NEW CAR!

                        1995 S2 Avant, Volcano Black
                        1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
                        2003 VW T4 long nose X pack, (has become project)

                        Comment

                        • andy10v
                          S2Forum Zealot
                          • Mar 2009
                          • 5996
                          • Country: Scotland

                          #13
                          Originally posted by rj scotty
                          You could turn this one round in a matter of weeks with knowledge you have amassed from the cq
                          No chance, think how OCD he will be with a genuine S2

                          Every bit of metal will be unobtanium plated, then installed with kid gloves, the loom will be re wrapped by audi supplied virgins, the underseal by Michelangelo ......
                          Current-2004 Impreza PPP wagon

                          Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                          Sold ABY-stock

                          Comment

                          • Error404
                            Super Moderator
                            • Mar 2007
                            • 19789
                            • Country: United Kingdom

                            #14
                            Yer and I'll get Jesus to piss in the fuel tank
                            I'm in no rush, enjoying driving the coupe at the moment.
                            Panthero Coupé quattro 20vt
                            Indigo ABY coupé
                            Imola B6 S4 Avant

                            Comment

                            • AndyP
                              S2Forum Zealot
                              • Feb 2004
                              • 6049
                              • Country: England

                              #15
                              This is going to be epic!
                              sigpic
                              1991 Audi S2 3B - 2.5 Stroker engine
                              1997 A6 2.5TDi quattro avant - C4
                              1976 RD250E / 350LC cafe racer

                              Comment

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