how to remove hydraulic servo.

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  • K Simmonds
    S2Forum Zealot
    • Dec 2007
    • 7627
    • Country: Wales

    #16
    Yep, that's right you only need to undo the the UJ on the inside of the fire wall to remove the whole steering column assembly and pedal box... Has you car got Pro-Con ten? As you'll also need to to detach the cable from the upper column to remove it.

    If you've got other jobs to do under there such as repair the flaps on the heater boxes or repair wiring then I'd pull the dash out to do it, that makes life much easier.
    1990 B3 2.0 80 quattro.
    1992 C4 2.8 Avant quattro
    1994 MTM RS2.
    1998 B5 TDI quattro Sport.
    2000 B5 TQS.

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    • Tom_
      S2Forum Extremist
      • Oct 2007
      • 1301
      • Country: Czech Republic

      #17
      No , I havent Proco ten...Yes, i have more jobs to do (add aftermarket ECU on the stock place) and change the laps as there is some **** flying from the heater box.
      So that big joint you mean
      Attached Files
      Audi Coupe Quattro 2.3 20V

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      • K Simmonds
        S2Forum Zealot
        • Dec 2007
        • 7627
        • Country: Wales

        #18
        I'd take the dash out in that case and do it all in one hit as it's make life much, much easier, no Pro-Con ten helps, one less thing to contend with.

        Yes, that's the joint you need to undo to get the column out the way.
        1990 B3 2.0 80 quattro.
        1992 C4 2.8 Avant quattro
        1994 MTM RS2.
        1998 B5 TDI quattro Sport.
        2000 B5 TQS.

        Comment

        • Tom_
          S2Forum Extremist
          • Oct 2007
          • 1301
          • Country: Czech Republic

          #19
          Thanks mate, I will remove the dash as there will be more work to do and hope that I will put it together
          Audi Coupe Quattro 2.3 20V

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          • Tom_
            S2Forum Extremist
            • Oct 2007
            • 1301
            • Country: Czech Republic

            #20
            Update: hydraulic brake servo is removed...The flange holds on 3 studs, not 4. I removed the dashboard and it was much easier to get on that third nut...Now the pedal box is loose as well...only the steering rack is holding it...So I removed one nut no.12 and 2x no 21 nuts...anything else?
            Audi Coupe Quattro 2.3 20V

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            • K Simmonds
              S2Forum Zealot
              • Dec 2007
              • 7627
              • Country: Wales

              #21
              That's odd I'm sure there's four holes for studs in the spare servos I have, I was only looking at one the the other day... Anyway glad to hear you're getting there, pretty sure it's just those nuts you mention to tackle.
              1990 B3 2.0 80 quattro.
              1992 C4 2.8 Avant quattro
              1994 MTM RS2.
              1998 B5 TDI quattro Sport.
              2000 B5 TQS.

              Comment

              • Tom_
                S2Forum Extremist
                • Oct 2007
                • 1301
                • Country: Czech Republic

                #22
                I have 3 studs...anyway, its done...but i am quite nervous to remove the steering , to be able to match the right angle
                Audi Coupe Quattro 2.3 20V

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                • K Simmonds
                  S2Forum Zealot
                  • Dec 2007
                  • 7627
                  • Country: Wales

                  #23
                  I wouldn't worry too much about removing the steering UJ, the 13mm head bolt will only go back easily if you have it in the correct position, if you can mark it with a couple of dots of paint.
                  1990 B3 2.0 80 quattro.
                  1992 C4 2.8 Avant quattro
                  1994 MTM RS2.
                  1998 B5 TDI quattro Sport.
                  2000 B5 TQS.

                  Comment

                  • Tractor Dave
                    S2Forum Zealot
                    • Dec 2017
                    • 5983
                    • Country: Wales

                    #24
                    Just don't move your steering wheel whilst it's apart and like Kit said, mark the joint position before removal.
                    Nothelle S2 Avant
                    Black Ur project
                    Silver Rs2 Project gone
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

                    Comment

                    • Tom_
                      S2Forum Extremist
                      • Oct 2007
                      • 1301
                      • Country: Czech Republic

                      #25
                      Ok, I will try...thanks for the tips.
                      Audi Coupe Quattro 2.3 20V

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