HELP! Mechanical boost only - mostly!?

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  • prj
    S2Forum Zealot
    • Mar 2010
    • 6308
    • Country: Estonia

    #16
    Also, the fuel chip is on the side that does not have the MAP sensor. So on the top side.
    And make sure you insert the chip with the notch facing the correct way
    http://tuner.ee - http://www.facebook.com/tuner.ee

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    • pixsaudisex2
      S2Forum Possessed
      • Sep 2004
      • 3110

      #17
      Originally posted by madpugger
      It was not there the first time I looked with a launch X431.

      It was on Sat night and I cleared it, it is again now, worrying

      I am told MRC did the work so maybe I will have to send the ECU back to them. I hope they can bench test it as I live 700 miles away
      It was MRC would be suprised if it was that but who knows. I canny comment to the problem because i dont know what it is. Soz to read this.

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      • madpugger
        S2Forum Extremist
        • Sep 2007
        • 1901
        • Country: Scotland

        #18
        No worries mate. Not your fault. Tried another ecu and same fault. Memory fault. So looks like the EPROM. Got another n75 to rule out and then back onto doug.

        Le Mans 2012
        Nurburgring 700
        1995 S2 Avant

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        • madpugger
          S2Forum Extremist
          • Sep 2007
          • 1901
          • Country: Scotland

          #19
          Tried swapping ECUs and still no joy.

          Pulling the code on the spare ECU with the fuel map in from the original ECU still pulls the internal memory error, but no other codes after a short run.

          Gonna change N75s tomorrow to try.

          I hate S2s!

          Le Mans 2012
          Nurburgring 700
          1995 S2 Avant

          Comment

          • prj
            S2Forum Zealot
            • Mar 2010
            • 6308
            • Country: Estonia

            #20
            You can do an output test on N75 using vag-com.
            I doubt it's the N75 valve, your MAP connection as well as your chip are bad.
            http://tuner.ee - http://www.facebook.com/tuner.ee

            Comment

            • madpugger
              S2Forum Extremist
              • Sep 2007
              • 1901
              • Country: Scotland

              #21
              Originally posted by prj
              You can do an output test on N75 using vag-com.
              I doubt it's the N75 valve, your MAP connection as well as your chip are bad.
              I think this too, the only reason I am thinking it may be something else too is that A: it progressively got to this point, B: with the second ECU it had a different boost map but still did not boost.

              Le Mans 2012
              Nurburgring 700
              1995 S2 Avant

              Comment

              • prj
                S2Forum Zealot
                • Mar 2010
                • 6308
                • Country: Estonia

                #22
                True, there might be other faults...
                What happens if you just fit the other ECU without swapping chips? It will probably run really lean though...
                http://tuner.ee - http://www.facebook.com/tuner.ee

                Comment

                • madpugger
                  S2Forum Extremist
                  • Sep 2007
                  • 1901
                  • Country: Scotland

                  #23
                  I think it will overfuel badly as the other car is basically a standard ABY, so different injectors.

                  Le Mans 2012
                  Nurburgring 700
                  1995 S2 Avant

                  Comment

                  • prj
                    S2Forum Zealot
                    • Mar 2010
                    • 6308
                    • Country: Estonia

                    #24
                    Yeah, you are right. Rich, not lean.
                    http://tuner.ee - http://www.facebook.com/tuner.ee

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                    • newsh
                      S2Forum Obsessed
                      • Aug 2003
                      • 16226
                      • Country: United Kingdom

                      #25
                      Check the 2 ecu fuses in the fuse box, maybe one of these is corroded, also the 2 multipin connectors on the bulkhead for water ingress and the brown ground wires on the inlet manifold. The engine bay hasn't been steam cleaned or jet washed has it? otherwise it sounds like the ecu.

                      S2 Coupe 3B Project


                      Ur quattro restoration

                      S2 Avant

                      Boost is the new rock and roll!
                      sigpic

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                      • madpugger
                        S2Forum Extremist
                        • Sep 2007
                        • 1901
                        • Country: Scotland

                        #26
                        Not sure about any cleaning...

                        Found the codes from the first time I pulled them.

                        Code 1
                        00515 Hall Sendor -G40 sporadic: Signal at positive

                        Code 2
                        00519 Intake manifold pressure sender sopradic: Signal too low

                        Code 3
                        00513 G28 (irrelevant as engine was not running)

                        Code 4
                        65535 U48023 Internal control module memory checksum error

                        Done on Launch X431

                        The Hall sender is I think not the problem because there is no starting issue. Also it still does not boost on partial throttle above 3.5 K and the hall sender only comes into play on WOT and above 4k. I will change it at some point anyway. Anyone remember the link to the sensors in the USA?

                        Le Mans 2012
                        Nurburgring 700
                        1995 S2 Avant

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                        • prj
                          S2Forum Zealot
                          • Mar 2010
                          • 6308
                          • Country: Estonia

                          #27
                          From which ECU is that ?
                          I am quite sure the 551A ECU of yours has a cold joint somewhere, as it is throwing random codes. Don't rush with replacing sensors...

                          P.S. If you have a chip programmer, I can probably fix that 65535 error for you...
                          http://tuner.ee - http://www.facebook.com/tuner.ee

                          Comment

                          • madpugger
                            S2Forum Extremist
                            • Sep 2007
                            • 1901
                            • Country: Scotland

                            #28
                            Yeah its from the original one.

                            I am sure it has a bad joint, AND something is up with the Fuel chip... The check sum came up on both ECUs with that chip in.

                            Good point about the sensors though, it never came up on the (good) ECU although it did only get a 5 min drive so not sure it would have.

                            Le Mans 2012
                            Nurburgring 700
                            1995 S2 Avant

                            Comment

                            • newsh
                              S2Forum Obsessed
                              • Aug 2003
                              • 16226
                              • Country: United Kingdom

                              #29
                              Have you checked those connectors? and the brown wires on the inlet manifold?

                              S2 Coupe 3B Project


                              Ur quattro restoration

                              S2 Avant

                              Boost is the new rock and roll!
                              sigpic

                              Comment

                              • madpugger
                                S2Forum Extremist
                                • Sep 2007
                                • 1901
                                • Country: Scotland

                                #30
                                Originally posted by newsh
                                Have you checked those connectors? and the brown wires on the inlet manifold?
                                Not done anything with it today I am afraid, which multipins connectors do you refer to btw?

                                Cheers

                                Le Mans 2012
                                Nurburgring 700
                                1995 S2 Avant

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