Water injection tank

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  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #1

    Water injection tank

    As you may have seen from my project thread I'm fitting water / methanol injection to my car. I've decided to fit the pump and tank in the boot to try and minimise the amount of weight I'm adding to the front end.

    The pump is now located on a bracket I made


    I've decided to make a stainless steel tank to fit in the compartment in the boot floor


    Here are all the piece parts I had cut from 2mm stainless steel


    First pieces aligned and tacked






    Baffles welded in place


    This is the outlet supplied with the Devils Own kit and the filler neck I'll weld into place


    I'm going to sandwich a piece of plexiglass in here so I can see how much fluid is in the tank


    Lid tacked in place


    I'm going to try and get all the welding done this weekend and give it a lick of paint.
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer
  • K Simmonds
    S2Forum Zealot
    • Dec 2007
    • 7632
    • Country: Wales

    #2
    Very nice work, that tank will hold a decent capacity, any idea how much? Must be Three L +.
    1990 B3 2.0 80 quattro.
    1992 C4 2.8 Avant quattro
    1994 MTM RS2.
    1998 B5 TDI quattro Sport.
    2000 B5 TQS.

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    • AndyP
      S2Forum Zealot
      • Feb 2004
      • 6049
      • Country: England

      #3
      Approx 12l according to my calcs.
      sigpic
      1991 Audi S2 3B - 2.5 Stroker engine
      1997 A6 2.5TDi quattro avant - C4
      1976 RD250E / 350LC cafe racer

      Comment

      • andy10v
        S2Forum Zealot
        • Mar 2009
        • 5996
        • Country: Scotland

        #4
        That is cool!

        Are you going to fit mounting tabs to the fuel tank bolts?
        Current-2004 Impreza PPP wagon

        Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
        Sold ABY-stock

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        • AndyP
          S2Forum Zealot
          • Feb 2004
          • 6049
          • Country: England

          #5
          Originally posted by andy10v
          That is cool!

          Are you going to fit mounting tabs to the fuel tank bolts?
          Yes, I'll weld those on once I can get it into position in the boot.
          sigpic
          1991 Audi S2 3B - 2.5 Stroker engine
          1997 A6 2.5TDi quattro avant - C4
          1976 RD250E / 350LC cafe racer

          Comment

          • Rocco
            S2Forum Zealot
            • Aug 2007
            • 6393
            • Country: Spain

            #6
            Andy could you do one for me?

            very nice work there¡¡
            RED Mitsubishi Lancer Evolution VI TME nº 16 of 250
            BLACK Mitsubishi Lancer Evolution VI TME nº 189 of 250
            LWB Audi Sport Quattro project

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            • 20Vcqdriver
              S2Forum Maniac
              • Jun 2007
              • 829
              • Country: United Kingdom

              #7
              Thats a bit OTT, is it an optical illusion as it looks like a capacity more like 20 litres. I just used the present washer bottle for mine and top it up every couple of months.... Or are you intending to only fill it up once a year
              1986 Coupe q - 2281cc 3B, chargecooler, 2.75" exh & downpipe, ported head, water injection, CGR box, modified MD357 turbo, 440cc injectors, high power coil.
              2004 A4 2.5TDi convertible, re-mapped to 180bhp
              2011 A5 sportback 3TDi-Backbox delete, remap

              Comment

              • s2_wot
                S2Forum Fiend
                • Aug 2006
                • 2178

                #8
                Fantastic work there Andy
                Shane

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                • Error404
                  Super Moderator
                  • Mar 2007
                  • 19789
                  • Country: United Kingdom

                  #9
                  Originally posted by 20Vcqdriver
                  Thats a bit OTT
                  There is no such thing!
                  Panthero Coupé quattro 20vt
                  Indigo ABY coupé
                  Imola B6 S4 Avant

                  Comment

                  • Greg_S
                    Administrator
                    • Jul 2003
                    • 12431
                    • Country: United Kingdom

                    #10
                    Yeah I use the washer bottle on mine currently, id be interested to know what mixtures people use in there bottles though
                    Greg

                    S2Forum.com Administrator & Webmaster

                    '93 Coupe with a few tweeks

                    Comment

                    • Thuppu
                      S2Forum Freak
                      • Sep 2010
                      • 4115
                      • Country: Finland

                      #11
                      Nice custom tank. Great size, you don't have to fill it every day. How is the weight?

                      Audi UrS4 Avant 2.5 20vt - twincharged - Project
                      Audi 80q B4 Sedan 2.2 20vt - Daily user
                      BMW 320d Touring e91 M-Sport - Daily user
                      BMW 740iA e38 - Project

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                      • DJones
                        S2Forum Fiend
                        • Jun 2005
                        • 2020
                        • Country: United Kingdom

                        #12
                        Good work Andy.....

                        I only use circa 10-15% (screen wash) in line 5's dont seem to like a lot more than that, oh... from a .5mm jet...

                        Darren.

                        Comment

                        • Thuppu
                          S2Forum Freak
                          • Sep 2010
                          • 4115
                          • Country: Finland

                          #13
                          Depends on if it's mapped to get full benefit of the water injection? I would go with 50/50 water meth.

                          Audi UrS4 Avant 2.5 20vt - twincharged - Project
                          Audi 80q B4 Sedan 2.2 20vt - Daily user
                          BMW 320d Touring e91 M-Sport - Daily user
                          BMW 740iA e38 - Project

                          Comment

                          • DJones
                            S2Forum Fiend
                            • Jun 2005
                            • 2020
                            • Country: United Kingdom

                            #14
                            Originally posted by Thuppu
                            Depends on if it's mapped to get full benefit of the water injection? I would go with 50/50 water meth.
                            I agree, but i didnt want to map mine for full out 50/50 more to give it some top end protection from detonation..

                            Full out mapping for it would leave me nervous of a blocked jet or other breakdown in supply. My preference is better cooling by physical means, inter-coolers etc and as i say a little top end protection from the water..

                            Darren.

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                            • Thuppu
                              S2Forum Freak
                              • Sep 2010
                              • 4115
                              • Country: Finland

                              #15
                              Yea, you need to have a quite secure fail safe system. http://www.s2forum.com/forum/showthr...t=49425&page=4

                              Audi UrS4 Avant 2.5 20vt - twincharged - Project
                              Audi 80q B4 Sedan 2.2 20vt - Daily user
                              BMW 320d Touring e91 M-Sport - Daily user
                              BMW 740iA e38 - Project

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