Fitting ABY Bat box, fuel line ?

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  • K Simmonds
    S2Forum Zealot
    • Dec 2007
    • 7632
    • Country: Wales

    #1

    Fitting ABY Bat box, fuel line ?

    I've fitted an ABY battery box under the rear seat, battery installed and working fine, however I have a question regarding the fuel line from the tank to the filter. What have other people done here, made their own, modified what's there or purchased something?

    ATM it's plumbed in using the 3B line heated and rerouted, but it's about 2"'s too short to be satisfactory.

    I thought it would just be a case of fitting the ABY fuel line but unfortunately I may have got that wrong. I have an ABY line and it's no use as far as I can see unless I turn the filter around and route it around the other side of the box which would mean I'd then have to cut and alter the line from the filter to the front of the car which I really don't want to do. I'm not actually 100% sure TPS have supplied the correct part as I can't see anyway of fitting it tidily and it looks very similar to the 3B one as well as being the same length.
    1990 B3 2.0 80 quattro.
    1992 C4 2.8 Avant quattro
    1994 MTM RS2.
    1998 B5 TDI quattro Sport.
    2000 B5 TQS.
  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #2
    I made new lines up to suit on mine



    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant

    Comment

    • K Simmonds
      S2Forum Zealot
      • Dec 2007
      • 7632
      • Country: Wales

      #3
      Very tidy, looks like I'm going to have to do the something similar, where did you get the hard black plastic fuel pipe and it's fittings from?
      1990 B3 2.0 80 quattro.
      1992 C4 2.8 Avant quattro
      1994 MTM RS2.
      1998 B5 TDI quattro Sport.
      2000 B5 TQS.

      Comment

      • Error404
        Super Moderator
        • Mar 2007
        • 19789
        • Country: United Kingdom

        #4
        The plastic pin is a DIN standard, can't remember what size i'm afraid. It says on it what spec it is, by chance my GF's bro had some in his workshop so I robbed some.
        You need to reuse the fitting at the tank end, its an odd one and not commercially available. The other end I used a banjo with barbed hose tail. You need to heat the plastic hose up to fit the fittings
        Panthero Coupé quattro 20vt
        Indigo ABY coupé
        Imola B6 S4 Avant

        Comment

        • K Simmonds
          S2Forum Zealot
          • Dec 2007
          • 7632
          • Country: Wales

          #5
          Nice one, thinking about it I have some old plastic fuel pipes from a Corrado I could cut up, I bet the black one is the right type, I'll take a look.
          1990 B3 2.0 80 quattro.
          1992 C4 2.8 Avant quattro
          1994 MTM RS2.
          1998 B5 TDI quattro Sport.
          2000 B5 TQS.

          Comment

          • Error404
            Super Moderator
            • Mar 2007
            • 19789
            • Country: United Kingdom

            #6
            I bet it is the same stuff
            Panthero Coupé quattro 20vt
            Indigo ABY coupé
            Imola B6 S4 Avant

            Comment

            • newsh
              S2Forum Obsessed
              • Aug 2003
              • 16226
              • Country: United Kingdom

              #7
              Just need a cup of hot water from the kettle, heat the plastic line and push the fitting in. I used a lighter the first time and it looked ok but leaked

              S2 Coupe 3B Project


              Ur quattro restoration

              S2 Avant

              Boost is the new rock and roll!
              sigpic

              Comment

              • Val
                S2Forum Maniac
                • Apr 2008
                • 630
                • Country: Latvia

                #8
                Originally posted by Error404
                I made new lines up to suit on mine
                prepare yourself to see them greenish after a while
                5vtq gte

                Comment

                • Error404
                  Super Moderator
                  • Mar 2007
                  • 19789
                  • Country: United Kingdom

                  #9
                  Yup, they are green now
                  Panthero Coupé quattro 20vt
                  Indigo ABY coupé
                  Imola B6 S4 Avant

                  Comment

                  • K Simmonds
                    S2Forum Zealot
                    • Dec 2007
                    • 7632
                    • Country: Wales

                    #10
                    Sorted this today with the old Corrado fuel line I had knocking about, it has the VW/Audi logo which is nice, slipping it over the fitting's is pretty easy after holding the pipe in boiling water for a few seconds.

                    Cheers fellas.
                    1990 B3 2.0 80 quattro.
                    1992 C4 2.8 Avant quattro
                    1994 MTM RS2.
                    1998 B5 TDI quattro Sport.
                    2000 B5 TQS.

                    Comment

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