Active Exhaust Cutout Valves - now with videos!

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  • mouse
    S2Forum Addict
    • Apr 2008
    • 374
    • Country: Australia

    #61
    One of these with the valve built into the muffler?
    A premium performance exhaust shop run by enthusiasts, for enthusiasts. Discover state-of-the-art performance exhaust systems for various makes and models at XFORCE.

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    • Mcstiff
      S2Forum Maniac
      • Oct 2004
      • 504
      • Country: United States

      #62
      Originally posted by Rusty
      There must be some sort of controller for the electric ones too. What I would need is a boost switch and a subsequent timed pulse in one 'direction' before a slightly longer one in the other, hardly rocket science for a sparky engineer. This would open the valve an amount between a little and a lot and then ensure that it closed when the throttle was let off. All good fun.
      ...
      Just emailed them to see if they do a controller. QTP do one for their valves but I'm not sure what it uses as a trigger.
      I'd bet that you could use an electric boost controller to run it, directly or via a relay depending on what it did with the signal.
      1995 1PissedOff90sigpic1991 USDM CQ 7aT

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      • Rusty
        Super Moderator
        • Jun 2004
        • 18953
        • Country: United Kingdom

        #63
        I've been informed by a reliable source (the missus driving her car) that the S2 is silly loud when overtaking at WOT
        Cheers'en, AndyC
        1994 ABY Coupe - Projekt Alpinweiss

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        • Rusty
          Super Moderator
          • Jun 2004
          • 18953
          • Country: United Kingdom

          #64
          I've just taken a drive by video on my phone and it tells the story pretty well in a shaky camera phone kinda way Enjoy!
          Last edited by Rusty; 2 August 2012, 14:27.
          Cheers'en, AndyC
          1994 ABY Coupe - Projekt Alpinweiss

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          • re2500
            S2Forum Fiend
            • May 2007
            • 2185
            • Country: Wales

            #65
            Black B3 1990 CQ 2.3E converted to ABY & 6spd. (301bhp) - Now Sold
            03 Dolphin B6 S4 Avant LPG - New Daily Wagon
            01 Silver D2 A8 3.7 quattro sport - SOLD

            "Difficult is worth doing"

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            • Rusty
              Super Moderator
              • Jun 2004
              • 18953
              • Country: United Kingdom

              #66
              Originally posted by re2500
              Yes, it is a bit.

              The guy filming couldn't stop laughing when we got to a safe place to open it up!
              Cheers'en, AndyC
              1994 ABY Coupe - Projekt Alpinweiss

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              • Greg_S
                Administrator
                • Jul 2003
                • 12431
                • Country: United Kingdom

                #67
                Just a tad noisy then! Does it spool better with the valve open?
                Greg

                S2Forum.com Administrator & Webmaster

                '93 Coupe with a few tweeks

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                • Rusty
                  Super Moderator
                  • Jun 2004
                  • 18953
                  • Country: United Kingdom

                  #68
                  That's fully open but you can change it to almost any position and volume.

                  Ideally, you'd bypass the rear box with one if these but space is at a premium.

                  Not really noticeable but it's a real rush with the noise so may just be masking it.
                  Last edited by Rusty; 5 August 2012, 10:41.
                  Cheers'en, AndyC
                  1994 ABY Coupe - Projekt Alpinweiss

                  Comment

                  • newsh
                    S2Forum Obsessed
                    • Aug 2003
                    • 16226
                    • Country: United Kingdom

                    #69
                    It's official, you is a complete nutter

                    S2 Coupe 3B Project


                    Ur quattro restoration

                    S2 Avant

                    Boost is the new rock and roll!
                    sigpic

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                    • Rusty
                      Super Moderator
                      • Jun 2004
                      • 18953
                      • Country: United Kingdom

                      #70
                      Well, thank you Will need to get it sound checked
                      Cheers'en, AndyC
                      1994 ABY Coupe - Projekt Alpinweiss

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                      • Jonas_R
                        S2Forum Possessed
                        • Jan 2004
                        • 3781
                        • Country: Denmark

                        #71
                        I made this a while ago:







                        Here is the solenoid valve that controls the Garrett actuator.


                        Sleeper S2 Avant +450

                        A6 Avant 2.7t Stage 3

                        Audi S2 Coupe RS2'ed

                        Comment

                        • Jonas_R
                          S2Forum Possessed
                          • Jan 2004
                          • 3781
                          • Country: Denmark

                          #72
                          Originally posted by Rusty
                          There must be some sort of controller for the electric ones too. What I would need is a boost switch and a subsequent timed pulse in one 'direction' before a slightly longer one in the other, hardly rocket science for a sparky engineer. This would open the valve an amount between a little and a lot and then ensure that it closed when the throttle was let off. All good fun.

                          I didn't buy this as a performance upgrade but more as something to just enjoy on the rare occasion where some extra character would be a really nice addition to the driving experience. I managed to give it WOT in 1st, 2nd and 3rd heading on to the motorway and it just sounded great and I also showed my displeasure at a caravan overtaking a truck on a 2 lane motorway The switch location is perfect for simple operation - I'm glad I put it there and not on the dash and can always fit a spare ciggy lighter if I get rid of it...

                          Just emailed them to see if they do a controller. QTP do one for their valves but I'm not sure what it uses as a trigger.
                          Instead of using that electrical switch, then just use a wastegate vacuum pump thingy from a diesel engine. (see my pictures). Get one that opens around 0.8-1 bar and then hook up a solonoid switch to your button. This way you can control air to the butterfly valve and if it is on it will not open fully before 0.8-1.0 bar.

                          I did it this way and it worked fine, I just used my eboost2 to control when the solonoid valve would be activated or not.
                          Sleeper S2 Avant +450

                          A6 Avant 2.7t Stage 3

                          Audi S2 Coupe RS2'ed

                          Comment

                          • Rusty
                            Super Moderator
                            • Jun 2004
                            • 18953
                            • Country: United Kingdom

                            #73
                            Valve is electric rather than pneumatic so can't quite do that...
                            Cheers'en, AndyC
                            1994 ABY Coupe - Projekt Alpinweiss

                            Comment

                            • Jonas_R
                              S2Forum Possessed
                              • Jan 2004
                              • 3781
                              • Country: Denmark

                              #74
                              Well I guess it just a matter of making it pneumatic, I used the same butterfly valve as you did. I ran it electrical first as you did, but never liked that solution.

                              So I just made the bracket that you can see in the pictures.

                              Anyhow if you want it to be electrical then why not simply use a pressure switch to control the butterfly valve, something like this

                              Sleeper S2 Avant +450

                              A6 Avant 2.7t Stage 3

                              Audi S2 Coupe RS2'ed

                              Comment

                              • newsh
                                S2Forum Obsessed
                                • Aug 2003
                                • 16226
                                • Country: United Kingdom

                                #75
                                Originally posted by Rusty
                                Well, thank you Will need to get it sound checked
                                Next time I'll bring my meter

                                S2 Coupe 3B Project


                                Ur quattro restoration

                                S2 Avant

                                Boost is the new rock and roll!
                                sigpic

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