5 to 6 speed gearbox swap

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  • ~Delta
    S2Forum Maniac
    • Apr 2005
    • 797

    #16
    Doh! Too slow.
    Never show a fool a half built house.
    Never underestimate the power of stupid people in large groups.

    Life is like a **** sandwich
    The more bread you have, the less **** you eat

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    • newsh
      S2Forum Obsessed
      • Aug 2003
      • 16226
      • Country: United Kingdom

      #17
      Ah! ACOQ not there in my copy I wonder why?

      Thanks chaps, the stick has same number but with a D suffix on the 5 speed. Looks the same but we know we can't rely on the pics in there.. Also the 6 speeder has the gate thing for the reverse lockout mechanism which I hadn't thought of.
      Last edited by newsh; 8 January 2006, 21:54.

      S2 Coupe 3B Project


      Ur quattro restoration

      S2 Avant

      Boost is the new rock and roll!
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      • WabTheKing
        S2Forum Fiend
        • May 2004
        • 2567
        • Country: United Kingdom

        #18
        do you have a 6speed front sub frame? or a spacer?
        do you have the a shortened prop?
        dont forget the aby has a spacer for the dual mass clutch which you are not using so an aby prop will be the wrong length,

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        • ~Delta
          S2Forum Maniac
          • Apr 2005
          • 797

          #19
          Even if you use a single mass flywheel without the ABY spacer, you can still use an ABY prop, providing the transmission sits where it should and the engine is moved back instead.

          I'm just completeing an ABY conversion with CGR 6 speed in a 1990 Coupe quattro, everything works fine, just waiting for the rear box to arrive.
          Never show a fool a half built house.
          Never underestimate the power of stupid people in large groups.

          Life is like a **** sandwich
          The more bread you have, the less **** you eat

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          • WabTheKing
            S2Forum Fiend
            • May 2004
            • 2567
            • Country: United Kingdom

            #20
            not the propper way to do it IMHO but as the yanks say "if it aint broke dont try to fix it"

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            • ~Delta
              S2Forum Maniac
              • Apr 2005
              • 797

              #21
              Best way really, moving the engine rearwards won't hurt handling either.
              Never show a fool a half built house.
              Never underestimate the power of stupid people in large groups.

              Life is like a **** sandwich
              The more bread you have, the less **** you eat

              Comment

              • newsh
                S2Forum Obsessed
                • Aug 2003
                • 16226
                • Country: United Kingdom

                #22
                Yes, the ABY prop is shorter than the 3B, thats why I'm using it.

                Dont have a spacer, yet, could you tell me the dimensions , please

                Also don't have the bolts to hold the linkage on, look like big allen bolts maybe?

                S2 Coupe 3B Project


                Ur quattro restoration

                S2 Avant

                Boost is the new rock and roll!
                sigpic

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                • newsh
                  S2Forum Obsessed
                  • Aug 2003
                  • 16226
                  • Country: United Kingdom

                  #23
                  Wab?

                  Originally posted by newsh
                  Yes, the ABY prop is shorter than the 3B, thats why I'm using it.

                  Dont have a spacer, yet, could you tell me the dimensions , please

                  Also don't have the bolts to hold the linkage on, look like big allen bolts maybe?

                  S2 Coupe 3B Project


                  Ur quattro restoration

                  S2 Avant

                  Boost is the new rock and roll!
                  sigpic

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                  • 4WheelDrifter
                    S2Forum Zealot
                    • Oct 2004
                    • 5773
                    • Country: Devon

                    #24
                    Newsh. I'm sure you only need the spacer if you use the dual mass flywheel.
                    SS

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                    • SteveH
                      Super Moderator
                      • Jul 2003
                      • 4460
                      • Country: United Kingdom

                      #25
                      You deffo don't need the spacer with the 3B flywheel and 6 spd box. The engine mounts are slotted to allow movement front to rear.
                      91 Modded 3B
                      14 A6 Avant Black Edition

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                      • newsh
                        S2Forum Obsessed
                        • Aug 2003
                        • 16226
                        • Country: United Kingdom

                        #26
                        Thanks guys

                        S2 Coupe 3B Project


                        Ur quattro restoration

                        S2 Avant

                        Boost is the new rock and roll!
                        sigpic

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                        • WabTheKing
                          S2Forum Fiend
                          • May 2004
                          • 2567
                          • Country: United Kingdom

                          #27
                          no guys you got the wrong end of the stick, im talking subframes here. I used an rs2 sub frame which the gearbox mounting pad are level (IIRC) and the 5speed has one side higher than the other, so you would need a spacer making to bring it up to the correct level.

                          not talking about the bell housing spacer - which you are correct in saying you only need if you are running a dual mass clutch

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                          • SteveH
                            Super Moderator
                            • Jul 2003
                            • 4460
                            • Country: United Kingdom

                            #28
                            Clear now Wab I have an RS2 subframe to suit the gearbox. You're right, this is required or a spacer will need to be made for the S2 gearbox mount.
                            91 Modded 3B
                            14 A6 Avant Black Edition

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                            • WabTheKing
                              S2Forum Fiend
                              • May 2004
                              • 2567
                              • Country: United Kingdom

                              #29

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                              • Silverboy
                                S2Forum Enthusiast
                                • Feb 2005
                                • 159
                                • Home: Norway

                                #30
                                I read somewhere that a new clutch master/slave cylinder is needed? Is it? if, then why?

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