(steel ) crankshaft sprocket

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  • Jonas_R
    S2Forum Possessed
    • Jan 2004
    • 3780
    • Country: Denmark

    #16
    Dahlback in Sweden list them as beeing the same.
    Sleeper S2 Avant +450

    A6 Avant 2.7t Stage 3

    Audi S2 Coupe RS2'ed

    Comment

    • Flat on my back
      S2Forum Fiend
      • Jan 2007
      • 2449
      • Country: United Kingdom

      #17
      Volcano

      My only concern is the 'woodruf' key position in yours?

      Does it slide in the slot machined in your sprockets and settle where it can?

      I'll still post some piccies tonite to try to explain my ramblings

      Nice job anyhow.
      Carlos.

      On the look out for less bits for my s2 saloon project. Now supporting myself by shooting for my food. www.airgunforum.co.uk

      Comment

      • volcano rs
        S2Forum Fiend
        • Jun 2005
        • 2265
        • Country: United Kingdom

        #18
        Originally posted by Flat on my back
        My only concern is the 'woodruf' key position in yours?

        Does it slide in the slot machined in your sprockets and settle where it can?

        I'll still post some piccies tonite to try to explain my ramblings

        Nice job anyhow.
        i know what you mean. yes the key slides in and you have to cut a little bit off and tap it for a tight fit .
        when the gear cutter saw the oem one he said it was weak .i know you are meant to change it everytime you change the belt but it is still only cast and the key is very weak .i experimented on my own car first and around 9 months later it still seems ok .

        Comment

        • Flat on my back
          S2Forum Fiend
          • Jan 2007
          • 2449
          • Country: United Kingdom

          #19
          Piccies.

          The front one is the 7A, the shoulder is about 8mm high.

          The one in the background is from a q sport, the soulder is about 4.5mm high.

          This would move the 'fixed' key on the original sprocket depending on the pulley fitted...ABY's are as the short pulley eg.4.5mm, dont know about 3B's.

          Since your key slides we shouldn't have to worry about the position in the slot on the crank or if the slot is machined differently on the various engines.

          HTH.
          Attached Files
          Carlos.

          On the look out for less bits for my s2 saloon project. Now supporting myself by shooting for my food. www.airgunforum.co.uk

          Comment

          • merlin's S4
            S2Forum Extremist
            • Jan 2005
            • 1539
            • Country: United Kingdom

            #20
            Originally posted by volcano rs
            i'm having some more (steel ) crankshaft sprockets made so if anyone wants one let me know ASAP .
            i've had one on my car for nearly 9 months now without any problems the price is £70 +postage probably won't be ready till january 2009 sometimes .
            I'd be interested in one if it's possible to have it at the beginning of January or even earlier. Don't wanna wait too much longer for my rebuild.
            '93 S4 Avant now back on the road complete with new shiny go faster bits.

            Comment

            • volcano rs
              S2Forum Fiend
              • Jun 2005
              • 2265
              • Country: United Kingdom

              #21
              Originally posted by merlin's S4
              I'd be interested in one if it's possible to have it at the beginning of January or even earlier. Don't wanna wait too much longer for my rebuild.
              it just depends on the gear man how quickly he can do them.

              Comment

              • volcano rs
                S2Forum Fiend
                • Jun 2005
                • 2265
                • Country: United Kingdom

                #22
                Originally posted by Flat on my back
                The front one is the 7A, the shoulder is about 8mm high.

                The one in the background is from a q sport, the soulder is about 4.5mm high.

                This would move the 'fixed' key on the original sprocket depending on the pulley fitted...ABY's are as the short pulley eg.4.5mm, dont know about 3B's.

                Since your key slides we shouldn't have to worry about the position in the slot on the crank or if the slot is machined differently on the various engines.

                HTH.
                the woodruf key on the sprocket slides into the crank so different pullys shouldn't make too much difference .

                Comment

                • volcano rs
                  S2Forum Fiend
                  • Jun 2005
                  • 2265
                  • Country: United Kingdom

                  #23
                  4 of these pullys might be ready this week

                  Comment

                  • merlin's S4
                    S2Forum Extremist
                    • Jan 2005
                    • 1539
                    • Country: United Kingdom

                    #24
                    Originally posted by volcano rs
                    4 of these pullys might be ready this week
                    Well in that case I'll definately have one!!
                    '93 S4 Avant now back on the road complete with new shiny go faster bits.

                    Comment

                    • HPmuirt
                      S2Forum April Fool
                      • Apr 2005
                      • 3014
                      • Home: United Kingdom Current: England

                      #25
                      Dumb question....but what is the advantage of these over OEM? Is it just that they don't need to be changed again?

                      Cheers n

                      Si
                      95 ABY S2 Coupe - Ragusa Green
                      Subtle mods here and there


                      2011 A5 3.0 TDi - Lava Grey
                      With every option available (except a towball)

                      Comment

                      • lind4hl
                        S2Forum Fiend
                        • Jul 2008
                        • 2465
                        • Country: Sweden

                        #26
                        hpmuirt, oem tend to crack @ high revs, and some ++bhp and that we dont want

                        One thing i've learned we are way behind the Scandinavians!

                        Comment

                        • A80Avant
                          S2Forum Obsessed
                          • Sep 2005
                          • 10873
                          • Country: Greece

                          #27
                          that was my question as well.
                          it really depends on what hp you are aiming and how the power is delivered.
                          i had a friend who had an incident after he was making 550+whp on his RS2

                          really,if you get one of these,you would still need to replace them in the next cambelt,right?

                          Comment

                          • aelred
                            S2Forum Maniac
                            • Jan 2005
                            • 761
                            • Country: United Kingdom

                            #28
                            As a rule the main reason why the OEM breaks is because they are not properly torqued up or due to a badly perished rubber on the pulley making it oscillate
                            Aelred

                            Comment

                            • Faheemo
                              S2Forum Maniac
                              • Feb 2005
                              • 544
                              • Country: South Africa

                              #29
                              The Original is made of a very soft and weak metal.
                              Good for standard and mildly modified applications.
                              But once its been used and removed, it seems to loose the tightness of the "Fitt" it was meant to have. This is not good for high HP applications.

                              Some Pictures of the damaged pulley from my car. GT3076 maybe 600Nm torque ..
                              It bent the valves as well.
                              Note that when the pulley slipped it scoured and lost some of its metal that ended up on the crank. I had to rub the crank down with some fine sandpaper b4 fitting my own crank pulley.

                              http://members.audiclubsa.org.za/d/1...rankPulley.jpg

                              S2 Coupe fully built.
                              10.9 1/4mile 0-100 in 3.5secs
                              Precision 6262 turbo
                              The Green Monster

                              Comment

                              • volcano rs
                                S2Forum Fiend
                                • Jun 2005
                                • 2265
                                • Country: United Kingdom

                                #30
                                Originally posted by A80Avant
                                that was my question as well.
                                it really depends on what hp you are aiming and how the power is delivered.
                                i had a friend who had an incident after he was making 550+whp on his RS2

                                really,if you get one of these,you would still need to replace them in the next cambelt,right?
                                i had mine break into 3 pieces and damaged all 10 inlet valves plus some guides .
                                the whole point of having one of these is that when you change your timing belt again you can check and replace only the woodruff key which is seperate to the pully itself
                                ( hopefully even that might not need doing )
                                not like the original one .the material is better than the cast oem one .

                                Comment

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