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95 S2 Limo Replica

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  • #61
    Work on rear differential.
    Found a old allen key in my tool box from about 25 years ago when working on my Jetta syncro.
    Removed plugs and drained oil.
    Fitted new seals and filled with fresh oil.


    8.JPG 7.JPG IMG_9784.JPG

    Last edited by sjw185; 15 June 2020, 22:41.

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    • #62
      Went with the street hardness set up from Verkline.

      35.JPG 001.JPG

      Made up new rear brake line for subframe, repainted heat shields and tank straps.
      Refitted subframe on its own first.


      ANTW1893.JPG IMG_9778.JPG IMG_9803.JPG

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      • #63
        Looking good
        "street hardness set up from Verkline." do you know how these compares to the track hardness?
        Is the street hardness a step up from original bushings or quite similar?
        https://www.s2forum.com/forum/member...-3b-1991-coupe

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        • #64
          Think red poly is supposed to be similar to original but probably less forgiving on the bumps that rubber.
          What it will be like to drive only time will tell? looking forward to feeling the B4 rear all refreshed
          Verkline street is 75ShA and track is 85ShA

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          • #65
            I have Alberts red bushes and they are fairly soft but slightly harder than oe. Spot on for road use.
            Nothelle S2 Avant
            Black Ur project
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

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            • #66
              Originally posted by Tractor Dave View Post
              I have Alberts red bushes and they are fairly soft but slightly harder than oe. Spot on for road use.
              Sounds good, Using your Nothelle thread for reference

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              • #67
                Nice. Glad you found it of use
                Nothelle S2 Avant
                Black Ur project
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

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                • #68
                  Continued fitting wishbones and rear differential.

                  next 1.JPG next 2.JPG

                  Painted rear calipers and ordered rear HEL lines.
                  Unfortunately I ordered the wrong female end but made it work with a washer and a longer male fitting against the spring clip.

                  IMG_9988.JPG brake 1.jpg

                  Attached Files

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                  • #69
                    Looks like a nice S2 lurking in the background?
                    Nothelle S2 Avant
                    Black Ur project
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

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                    • #70
                      Originally posted by sjw185 View Post
                      Tried the hoover with a wee hose but I think ive already got all the loose stuff out and I am left with the a few crushed bits that wont shift.

                      Resorted to brute force and swearing loudly but no joy.

                      seat stuck.jpg

                      After all the fighting trying to unlatch the rear seats they just opened all on there own
                      The release oil must have worked its magic.
                      The bigger side needed some additional work as I bent the level when trying to force it with the spanner.
                      It was unlocking but the latch was not clearing the fixed pin.
                      Once I figured that out and bent the bar back its unlocking again.

                      IMG_9782.JPG

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                      • #71
                        Originally posted by Tractor Dave View Post
                        Looks like a nice S2 lurking in the background?
                        Yea belongs to forum member as2q helping him get it ready for MOT after a few years in storage

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                        • #72
                          Any more updates
                          1991 90 quattro 20v sport 450 bhp
                          Rs2 engined ur quattro sold
                          11 golf tdi

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                          • #73
                            Yea got some more stuff done.
                            Finished up rear subframe and connected handbrake cables.
                            Removed intercooler setup to fit original crossmember and ABY intercooler.
                            Mixed and matched old boost hoses to get me going.
                            Fitted a flexible joint and a 76mm cat to the exhaust.
                            Not managed to upload any photos to the forum for some reason?
                            Last edited by sjw185; 27 May 2020, 22:48.

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                            • #74
                              Before



                              After


                              Last edited by sjw185; 6 June 2020, 04:20.

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                              • #75


                                Fitting S2 snub mount and removing V6 item from below




                                Old 3b hose
                                Last edited by sjw185; 27 May 2020, 22:40.

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